Discussion of lump coal/char properties with its disintegration in COREX process
LIU Qi-hang1,WU Keng2,DU Rui-ling2,LI Xiao-ming1
(1. School of Metallurgical Engineering, Xi’an University of Architecture and Technology,Xi’an 710055,Shaanxi,China 2. School of Metallurgical and Ecological Engineering,University of Science and Technology Beijing, Beijing 100083,China)
Abstract:The disintegration of lump coal is one of the most crucial limiting factor for COREX production. The law and the key control factors for lump coal disintegration in melting gasifier were analyzed by experiment and theoretical results. Coking and TG experiment were conducted to determine the evolution of lump coal’s high temperature strength and gasification kinetics, then the method to avoid the pulverization of lump coal was proposed based on the establishment of the relationship between heat transfer and lump coal’s disintegration. According to the results, the heat absorption ratio of lump coal accounted for 80% before the average temperature of lump coal reached 700 ℃, and the coal/char conversion only increased by 30%. Then the fast generation of lump coal fines at this stage appeared due to the low strength less than 30%, as well as the low initial gasification temperature and activation energy. At later coking stage, the coal/char conversion could increase by 20.4% with the heat absorption increased by every 10%, and the reactivity decreased by 8.36% and the fission strength increased by 7.75%. What’s more, the gasification activation energy was more than 230 kJ/mol which could be considered as the low disintegration of lump coal. As the results, the heat transfer at early stage is the limiting factor for the pulverization of lump coal in COREX.
刘起航,吴 铿,杜瑞岭,李小明. COREX流程中块煤/半焦性质与粉化关系探讨[J]. 钢铁, 2016, 51(8): 11-16.
LIU Qi-hang,WU Keng,DU Rui-ling,LI Xiao-ming. Discussion of lump coal/char properties with its disintegration in COREX process. Iron and Steel, 2016, 51(8): 11-16.
Suika D. COREX and FINEX Technology Process Update[C]. The Second Baosteel Biennial Academic Conference. Shanghai: Baosteel Group Co.2006:1-6.
[2]
Suika D. COREX and FINEX Technology Process Update[C]. The Second Baosteel Biennial Academic Conference. Shanghai: Baosteel Group Co.2006:1-6.
[3]
Kumar P Prachethan, Gupta D, NaNa T K, et al. Factors Affecting Fuel Rate in COREX Process [J]. Ironmaking and Steelmaking, 2006, 33(4): 293-298.
[3]
Kumar P Prachethan, Gupta D, NaNa T K, et al. Factors Affecting Fuel Rate in COREX Process [J]. Ironmaking and Steelmaking, 2006, 33(4): 293-298.
[4]
Guo Y. L, Xu W. R. The burden structure and its consumption in the melter gasifier of the COREX process[J]. Metallurgical and Materials Transactions B: Process Metallurgy and Materials Processing Science, 2013, 44(5): 1078-1085.
[4]
Guo Y. L, Xu W. R. The burden structure and its consumption in the melter gasifier of the COREX process[J]. Metallurgical and Materials Transactions B: Process Metallurgy and Materials Processing Science, 2013, 44(5): 1078-1085.
Liu X. L, Pan G, Wang G. Mathematical model of lump coal falling in the freeboard zone of the COREX melter gasifier[J]. Energy Fuels, 2011,25, 5729-5734.
[6]
Liu X. L, Pan G, Wang G. Mathematical model of lump coal falling in the freeboard zone of the COREX melter gasifier[J]. Energy Fuels, 2011,25, 5729-5734.
B?hm C,Siuka D,Schenk J,et al.Development and Current Status of the Corex and Finex Process[C].2007年中国钢铁年会论文集.成都:中国金属学会,2007:142-152.
[9]
姚昭章.炼焦学[M].北京:冶金工业出版社,1995,36-42.
[8]
B?hm C,Siuka D,Schenk J,et al.Development and Current Status of the Corex and Finex Process[C].2007年中国钢铁年会论文集.成都:中国金属学会,2007:142-152.
[9]
姚昭章.炼焦学[M].北京:冶金工业出版社,1995,36-42.
[10]
Liu X. L,Wang G,Pang G,et al. Numerical analysis of heat transfer and volatile evolution of coal particle[J]. Fuel, 2013, 106: 667-673.
[10]
Liu X. L,Wang G,Pang G,et al. Numerical analysis of heat transfer and volatile evolution of coal particle[J]. Fuel, 2013, 106: 667-673.
[11]
Fletcher T. H, Pond H. R, Webster J. Prediction of Tar and Light Gas during Pyrolysis of Black Liquor and Biomass[J]. Energy Fuels, 2012, 26(6): 3381-3387.
[11]
Fletcher T. H, Pond H. R, Webster J. Prediction of Tar and Light Gas during Pyrolysis of Black Liquor and Biomass[J]. Energy Fuels, 2012, 26(6): 3381-3387.
[12]
Liu Q. H, Wu K. Kinetic Analysis of Tar’s Separation from Lump Coal[J]. ISIJ International, 2015, 55(5):947-951.
[12]
Liu Q. H, Wu K. Kinetic Analysis of Tar’s Separation from Lump Coal[J]. ISIJ International, 2015, 55(5):947-951.
Zhang H. J. Heat conduction [M]. Higher Education Press, 1992 ,189-193.
[14]
Zhang H. J. Heat conduction [M]. Higher Education Press, 1992 ,189-193.
[15]
Koch A: Physicochemical study of carbonization phases. Part I. Tars migration and coking pressure [J]. Fuel processing technology. 1995, 45(2):135-153.
[15]
Koch A: Physicochemical study of carbonization phases. Part I. Tars migration and coking pressure [J]. Fuel processing technology. 1995, 45(2):135-153.