Water modelling on a five-strand tundish with channel induction heating for better flow field
MA Yu1, TANG Hai-yan1, ZHANG Shuo1, ZHANG Jia-quan1, XIAO Hong1,2, MA Zhi-min2
1. School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China; 2. Electromagnetic Center, Hunan Zhongke Electric Co., Ltd., Yueyang 414000, Hunan, China
Abstract:The channel typed induction heating tundish is one of new technologies adopted by steel industry in the recent years,which shows an effective liquid steel temperature control during continuous casting. For the much different geometry as compared with conventional tundishes,special attention should be given to the control of the fluid flow field with consideration of the presence of heating channels. Aimed at the larger temperature difference between strands and the higher superheat degree observed in a 5strand tundish for special steel casting,a water modelling has been carried out for the optimization of the vessel structure,and a side furcated channel has been invented in the present work. With the improved channel design,the dead zone fraction of the tundish is dropped from 29.50% to 20.33%,and the average residence time is prolonged by 40 s compared with the straight-through prototype channel scheme. Industrial tests show that the temperature difference between the edge strand and the middle strand in the new tundish is 3.6 ℃ lower in average than that of the original channel typed one,which meets the demand of casting production for no obvious temperature difference among the five strands.
马钰, 唐海燕, 张硕, 张家泉, 肖红, 马志民. 通道式感应加热五流中间包流场的水力学模拟[J]. 钢铁, 2020, 55(11): 57-64.
MA Yu, TANG Hai-yan, ZHANG Shuo, ZHANG Jia-quan, XIAO Hong, MA Zhi-min. Water modelling on a five-strand tundish with channel induction heating for better flow field[J]. Iron and Steel, 2020, 55(11): 57-64.
[1] YANG Bin,LEI Hong,BI Qian,et al. Electromagnetic conditions in a tundish with channel type induction heating[J]. Steel Research International,2018,89(10):1800145. [2] YUE Q,PEI X,ZHANG C,et al. Magnetohydrodynamic calculation on double-loop channel induction tundish[J]. Arch Metall Mater,2018,63(1):329. [3] WANG Q,QI F,LI B,et al. Behavior of non-metallic inclusions in a continuous casting tundish with channel type induction heating[J]. ISIJ International,2014,54(12):2796. [4] XING F,ZHENG S,ZHU M. Motion and removal of inclusions in new induction heating tundish[J]. Steel Research International,2018,89(6):1700542. [5] Umbrashko A,Baake E,Nacke B,et al. Modeling of the turbulent flow in induction furnaces[J]. Metallurgical and Materials Transactions B,2006,37(5):831. [6] 邢飞,郑淑国,朱苗勇. 通道倾角对感应加热中间包影响的数值模拟[J]. 炼钢,2019,35(3):27.(XING Fei,ZHENG Shu-guo,ZHU Miao-yong. Numerical simulation of influence of channel inclination on induction heating tundish[J]. Steelmaking,2019,35(3):27.) [7] 窦为学,姚海英,常立山,等. 通道式感应加热中间包流场物理模拟研究[J]. 连铸,2019,44(3):29.(DOU Wei-xue,YAO Hai-ying,CHANG Li-shan,et al. Physical simulation of flow field in channel induction heating tundish[J]. Continuous Casting,2019,44(3):29.) [8] 朱兴元. 中间包加热技术的现状及应用前景[J]. 钢铁研究,1993(6):43.(ZHU Xing-yuan. Status and application prospects of tundish heating technology[J]. Research on Iron and Steel,1993(6):43.) [9] 代传民,雷洪,毕乾,等. 通道式感应加热中间包的数值模拟[J]. 炼钢,2015,31(4):54.(DAI Chuan-min,LEI Hong,BI Qian,et al. Numerical simulation of channel induction heating tundish[J]. Steelmaking,2015,31(4):54.) [10] 丛林,张炯明,雷少武,等. 中间包感应加热的数值模拟[J]. 钢铁研究,2014,42(3):20.(CONG Lin,ZHANG Jiong-min,LEI Shao-wu,et al. Numerical simulation of tundish induction heating[J]. Research on Iron and Steel,2014,42(3):20.) [11] 毛斌,陶金明,蒋桃仙,等. 连铸中间包通道感应加热技术[J]. 连铸,2008(5):4.(MAO Bin,TAO Jin-ming,JIANG Tao-xian,et al. Continuous casting tundish channel induction heating technology[J]. Continuous Casting,2008(5):4.) [12] 张文明,李强. 连铸中间包内流场与温度场的数值模拟[J]. 安徽工业大学学报(自然科学版),2007(3):242.(ZHANG Wen-ming,LI Qiang. Numerical simulation of flow field and temperature field in continuous casting tundish[J]. Journal of Anhui University of Technology(Natural Science),2007(3):242.) [13] 张硕,唐海燕,刘锦文,等. 六流H型通道感应加热中间包的结构优化[J]. 钢铁研究学报,2019,31(9):787.(ZHANG Shuo,TANG Hai-yan,LIU Jin-wen,et al. Structural optimization of a six-strand H-type channel induction heating tundish[J]. Journal of Iron and Steel Research,2019,31(9):787.) [14] 唐海燕,于满,李京社,等. 连铸中间包内部结构优化的数值模拟及冶金效果[J]. 北京科技大学学报,2009,31(s1):38.(TANG Hai-yan,YU Man,LI Jing-she,et al. Numericaland physical simulation on inner structure optimization of a continuous casting tundish and its metallurgical effect[J]. Chinese Journal of Engineering,2009,31(s1):38.) [15] TANG H,GUO L,WU G,et al. Hydrodynamic modeling and mathematical simulation on flow field and inclusion removal in a seven-strand continuous casting tundish with channel type induction heating[J]. Metals,2018,8(6):374. [16] Ueda T,Ohara A,Sakurai M. A Tundish Provided with a Heating Device for Molten Steel:EU Patent,84301814.4[P]. 1984-03-17. [17] Mabuchi M,Yoshii Y,Nozaki T,et al. Investigation of the purification of molten steel by using tundish heater:Development on the controlling method of casting temperature continuous casting V[J]. ISIJ Int,1984,70:118. [18] Miura R,Nisihara R,Tanaka H,et al. Tundish induction heater of No.2 continuous caster at Yawata Works[J]. ISIJ Int,1995,81:30. [19] 吴光辉,唐海燕,肖红,等. 通道式感应加热7流中间包流场的物理模拟[J]. 钢铁,2017,52(11):20.(WU Guang-hui,TANG Hai-yan,XIAO Hong,et al. Physical simulation on a 7-strand continuous casting tundish with channel type induction heating[J]. Iron and Steel,2017,52(11):20.) [20] 赵岩,雷洪,李圣海. 三流中间包内控流装置优化[J]. 冶金能源,2018,37(6):25.(ZHAO Yan,LEI Hong,LI Sheng-hai. Optimization of flow control devices in a three-strand tundish[J]. Energy for Metallurgical Industry,2018,37(6):25.) [21] 杨树峰,吴金强,李京社,等. 四流中间包控流装置优化物理模拟[J]. 中国冶金,2019,29(4):81.(YANG Shu-feng,WU Jin-qiang,LI Jing-she,et al. Physical simulation on optimization of flow control devices in four strand tundish[J]. China Metallurgy,2019,29(4):81.) [22] 田东宇,张剑,白皓,等. 六流连铸中间包挡墙参数对流场的影响研究[J]. 冶金能源,2018,37(4):42.(TIAN Dong-yu,ZHANG Jian,BAI Hao,et al. Numerical and physical simulation on fluid flow of a tundish of six-strand continuous casting[J]. Energy for Metallurgical Industry,2018,37(4):42.) [23] 吴金强,杨树峰,李京社,等. 三流中间包结构优化物理模拟[J]. 中国冶金,2019,29(11):39.(WU Jin-qiang,YANG Shu-feng,LI Jing-she,et al. Physical simulation of structure optimization of three-strand tundish[J]. China Metallurgy,2019,29(11):39.) [24] 肖兴国. 冶金反应工程学[M]. 沈阳:东北大学出版社,1989. (XIAO Xin-guo. Metallurgical Reaction Engineering[M]. Shenyang:Northeastern University Press,1989.) [25] Sahai Y,Emi T. Melt flow characterization in continuous casting tundishes[J]. ISIJ International,1996,36(6):667. [26] 雷洪,赵岩,鲍家琳,等. 多流连铸中间包停留时间分布曲线总体分析方法[J]. 金属学报,2010,46(9):1109.(LEI Hong,ZHAO Yan,BAO Jia-lin,et al. Whole analysis approach for residue time distribution curve in multi-strand continuous casting tundish[J]. Acta Metallurgica Sinica,2010,46(9):1109.)