Typical application of metallurgical process engineering
ZHANG Fu-ming1,2, XIE Jian-xin2,3
1. Chief Engineer Office, Shougang Group Co., Ltd., Beijing 100041, China; 2. The Research Center of Engineering Technology of Three Dimensions Simulating Design of Beijing, Beijing 100043, China; 3. Strategic Technology Department, Beijing Shougang International Engineering Technology Co., Ltd., Beijing 100043, China
Abstract:Iron and steel is an indispensable basic material for economic and social development,and iron and steel industry is an important basic industry of national economy. The physical essence and main characteristics of iron and steel manufacturing process is analyzed,and the great significance of the function expansion for modern iron and steel manufacturing process in terms of metallurgical process engineering is expounded. The knowledge system of iron and steel metallurgical engineering and its developing evolution process are expounded,and the formation and development course of basic science,technological science and engineering science knowledge system are discussed. The facts that metallurgical process engineering is macro metallurgy,and it is an engineering science facing the whole manufacturing process and industrial level of iron and steel metallurgy are described. The design system and method innovation of modern iron and steel metallurgical engineering under the guidance of metallurgical process engineering are investigated and analyzed. The philosophy,connotation and method for concept design,top level design and dynamic precision design connotation and method are expounded,and the engineering design innovation and its application achievements of Shougang Jingtang Iron and Steel Plant are introduced.
[1] 殷瑞钰. 冶金流程工程学[M]. 2版. 北京:冶金工业出版社,2009. (YIN Rui-yu. Metallurgical Process Engineering[M]. 2nd ed. Beijing:Metallurgical Industry Press,2009.) [2] 殷瑞钰. 冶金流程集成理论与方法[M]. 北京:冶金工业出版社,2013. (YIN Rui-yu. Metallurgical Process Integration Theory and Method[M]. Beijing:Metallurgical Industry Press,2013.) [3] 殷瑞钰. 冶金流程工程学[M]. 北京:冶金工业出版社,2004. (YIN Rui-yu. Metallurgical Process Engineering[M]. Beijing:Metallurgical Industry Press,2004.) [4] 殷瑞钰,李伯聪,栾恩杰,等. 工程知识论[M]. 北京:高等教育出版社,2020. (YIN Rui-yu,LI Bo-cong,LUAN En-jie,et al. Theory of Engineering Knowledge[M]. Beijing:High Education Press,2020.) [5] 张春霞,殷瑞钰,秦松,等. 循环经济社会中的中国钢厂[J]. 钢铁,2011,46(7):1. (ZHANG Chun-xia,YIN Rui-yu,QIN Song,et al. Steel plants in a circular economy society in China[J]. Iron and Steel,2011,46(7):1.) [6] 张春霞,王海风,张寿荣,等. 中国钢铁工业绿色发展工程科技战略及对策 [J]. 钢铁,2015,50(10):1. (ZHANG Chun-xia,WANG Hai-feng,ZHANG Shou-rong,et al. Strategic study on green development of Chinese steel industry[J]. Iron and Steel,2015,50(10):1.) [7] 郭玉华, 周继程. 中国钢化联产发展现状与前景展望[J]. 中国冶金, 2020, 30(7): 5. (GUO Yu-hua, ZHOU Ji-cheng. Current situation and future outlook of steel chemical co-production in China[J]. China Metallurgy, 2020, 30(7): 5.) [8] 李新创, 李冰, 霍咚梅, 等. 推进中国钢铁行业低碳发展的碳排放标准思考[J]. 中国冶金, 2021, 31(6): 1. (LI Xin-chuang, LI Bing, HUO Dong-mei, et al. Concerns on drafting carbon emission standard for improvement of China′s iron and steel industry with sustainable development[J]. China Metallurgy, 2021, 31(6): 1.) [9] 殷瑞钰. 钢铁制造流程的本质、功能与钢厂未来发展模式[J]. 中国科学E辑(技术科学),2008,38(9):1365. (YIN Rui-yu. Essence and function of steel manufacturing process and the future development model of steel works[J] Science in China E Version(Technological Science),2008,38(9):1365.) [10] 殷瑞钰. 过程工程与制造流程[J]. 钢铁,2014,49(7):15. (YIN Rui-yu. Process engineering and manufacturing process steel[J]. Iron and Steel,2014,49(7):15.) [11] 徐匡迪. 中国钢铁工业的发展和技术创新[J]. 钢铁,2008,43(2):1. (XU Kuang-di. Iron and steel industry development and technological innovation in China[J]. Iron and Steel,2008,43(2):1.) [12] 殷瑞钰. 工程科学与冶金学[J]. 工程研究——跨学科视野中的工程,2020,12(5):435. (YIN Rui-yu. Engineering science and metallurgy[J]. Journal of Engineering Studies,2020,12(5):435.) [13] 鞭岩,森山昭. 冶金反应工程学[M]. 蔡志鹏,谢裕生,译. 北京:科学出版社,1981. (Degenerate,Sam Shan. Metallurgical Reaction Engineering[M]. CAI Zhi-peng,XIE Yu-sheng,Translation. Beijing:Science Press,1981.) [14] 殷瑞钰,张福明,张寿荣,等. 钢铁冶金工程知识研究与展望[J]. 工程研究,2019,11(5):438. (YIN Rui-yu,ZHANG Fu-ming,ZHANG Shou-rong,et al. A study and prospect of iron and steel metallurgy engineering knowledge[J]. Journal of Engineering Studies,2019,11(5):438.) [15] 殷瑞钰. “流”、流程网络与耗散结构——关于流程制造型制造流程物理系统的认识[J]. 中国科学(技术科学),2018,48(2):136. (YIN Rui-yu. "Flow",flow network and dissipative structure—Understanding of the physical system of manufacturing process of process manufacturing type[J]. Scientia Sinica Technologica,2018,48(2):136.) [16] 殷瑞钰. 从开放系统、耗散结构到钢厂的能量流网络化集成 [J]. 中国冶金,2010,20(8):1. (YIN Rui-yu. From open system and dissipative structure to the integration of energy flow network in steel manufacturing process[J]. China Metallurgy,2010,20(8):1.) [17] 殷瑞钰,汪应洛,李伯聪. 工程方法论[M]. 北京:高等教育出版社,2007. (YIN Rui-yu,WANG Ying-luo,LI Bo-cong. Methodology of Engineering[M]. Beijing:High Education Press,2007.) [18] 颉建新,张福明. 钢铁制造流程智能制造与智能设计[J]. 中国冶金, 2019, 29(2): 1. (XIE Jian-xin,ZHANG Fu-ming. Intelligent manufacturing and intelligent design of iron and steel manufacturing process[J]. China Metallurgy, 2019, 29(2): 1.) [19] 刘文仲. 中国钢铁工业智能制造现状及思考[J]. 中国冶金, 2020, 30(6): 1. (LIU Wen-zhong. Current situation and thinking of intelligent manufacturing in China's iron and steel industry[J]. China Metallurgy, 2020, 30(6): 1.) [20] 张福明,颉建新. 冶金工程设计的发展现状及展望[J]. 钢铁,2014,49(7):41. (ZHANG Fu-ming,XIE Jian-xin. Development and prospect of metallurgical engineering design[J]. Iron and Steel,2014,49(7):41.) [21] 殷瑞钰. 关于智能化钢厂的讨论——从物理系统一侧出发讨论钢厂智能化[J]. 钢铁,2017,52(6):1. (YIN Rui-yu. A discussion on "smart" steel plant-view from physical system side[J]. Iron and Steel,2017,52(6):1.) [22] 殷瑞钰,张寿荣,张福明,等. 现代钢铁冶金工程设计方法研究 [J]. 工程研究,2016,8(5):502. (YIN Rui-yu,ZHANG Shou-rong,ZHANG Fu-ming,et al. A study on the design method of modern iron and steel metallurgy engineering[J]. Journal of Engineering Studies,2016,8(5):502.) [23] 张福明,崔幸超,张德国,等. 首钢京唐炼钢厂新一代工艺流程与应用实践[J]. 炼钢,2012,28(2):1. (ZHANG Fu-ming,CUI Xing-chao,ZHANG De-guo,et al. New generation process and application practice of Jingtang Steelmaking Plant of Shougang Jingtang[J]. Steelmaking,2012,28(2):1.) [24] 张福明,钱世崇,殷瑞钰. 钢铁厂流程结构优化与高炉大型化[J]. 钢铁,2012,47(7):1. (ZHANG Fu-ming,QIAN Shi-chong,YIN Rui-yu. Blast furnace enlargement and optimization of manufacture process structure of steel plant[J]. Iron and Steel,2012,47(7):1.) [25] 张福明,钱世崇,张建,等. 首钢京唐5 500 m3高炉采用的新技术[J]. 钢铁,2011,46(2):12. (ZHANG Fu-ming,QIAN Shi-chong,ZHANG Jian,et al. New technologies of 5 500 m3 blast furnace at Shougang Jingtang[J]. Iron and Steel,2011,46(2):12.) [26] 张福明,梅丛华,银光宇,等. 首钢京唐5 500 m3高炉BSK顶燃式热风炉设计研究[J]. 中国冶金,2012,22(3):27. (ZHANG Fu-ming,MEI Cong-hua,YIN Guang-yu,et al. Research and design on BSK dome combustion hot blast stove of 5 500 m3 blast furnace in Shougang Jingtang[J]. China Metallurgy,2012,22(3):27.) [27] 张福明. 大型高炉煤气干式布袋除尘技术研究[J]. 炼铁,2011,30(1):1. (ZHANG Fu-ming. Research on dry bag fillter dedusting technology of large blast furnace[J]. Ironmaking,2011,30(1):1.) [28] 张福明,张德国,张凌义,等. 大型转炉煤气干法除尘技术研究与应用[J]. 钢铁,2013,48(2):1. (ZHANG Fu-ming,ZHANG De-guo,ZHANG Ling-yi,et al. Research and application on large BOF gas dry dedusting technology[J]. Iron and Steel,2013,48(2):1.) [29] 尚国普,向春涛,范明浩. 首钢京唐钢铁厂总图运输系统的创新及应用[J]. 中国冶金,2012,22(8):1. (SHANG Guo-pu,XIANG Chun-tao,FAN Ming-hao. Application and innovation on general drawing transportation system in Shougang Jingtang Iron and Steel Plant[J]. China Metallurgy,2012,22(8):1.) [30] 张福明,颉建新. 首钢京唐2 250 mm热轧生产线采用的先进技术[J]. 轧钢,2012,29(1):45. (ZHANG Fu-ming,XIE Jian-xin. Advanced technologies of 2 250 mm hot rolling production line in Shougang Jingtang[J]. Steel Rolling,2012,29(1):45.)