Abstract:In a grain-oriented silicon steel rewinding line,due to adopting the constant tension winding method and the coreless winding scheme,about 5% coreless wound rollers collapse after stripping,causing heavy economy loss. In order to investigate the mechanism and influencing factors of the heart-shaped roll,and to reduce the probability of collapse,an inner stress model for winding and stripping was proposed based on the elastic superposition theory and the axisymmetric model. Base on the proposed model and the buried pressure tubes model,a critical criterion for heart-shape buckling of winding coils was obtained. Buckling parameters of 12 groups heart-shape roll with thickness of 0.23 and 0.283 mm were measured,which conform to that predicted by the proposed model,validating the accuracy of the model. Finally,the influences on parameters such as the thickness and roughness of the steel strip,and the equivalent radial stiffness of the rubber layer,were studied. It is found that as the thickness and roughness of the steel strip,and the equivalent radial stiffness of the rubber layer increasing,the probability of the heart-shape buckling and the buckling layers increase,which conforms to actual condition. By decreasing the thickness and increasing the elastic module of the rubber layer,the equivalent radial stiffness increase,leading to significant decrements of the coil pressure,the probability of buckling and the thickness of buckling layers.
唐伟, 陶桂林, 王兴东, 孔建益, 王紫阳, 李震. 薄硅钢收卷内应力及无芯筒料卷心形坍塌机理[J]. 钢铁, 2021, 56(10): 99-107.
TANG Wei, TAO Gui-lin, WANG Xing-dong, KONG Jian-yi, WANG Zi-yang, LI Zhen. Internal stress of coreless thin silicon steel coil and collapsing mechanism of coreless heart-shaped coil[J]. Iron and Steel, 2021, 56(10): 99-107.
[1] Altmann H C. Formulas for computing the stresses in center-wound rolls[J]. Tappi Journal,1968,51(4):176. [2] Yagoda H P. Integral formulas for wound rolls[J]. Mechanics Research Communications,1980,7(2):103. [3] Hakiel Z. Nonlinear model for wound roll stresses[J]. Tappi Journal,1987,70(5):113. [4] 连家创. 卷取机卷筒单位压力的计算[J]. 机械工程学报,1980,16(3):78. (LIAN Jia-chuang. The calculation for unit pressure at the coiler's drum[J]. Chinese Journal of Mechanical Engineering,1980,16(3):78.) [5] 白振华,连家创. 差分法计算卷取机卷筒单位压力[J]. 重型机械,2002(1):22. (BAI Zhen-hua,LIAN Jia-chuang. Calculate the unit pressure of the coiler drum using the method of difference[J]. Heavy Machinery,2002(1):22.) [6] 温雯. 柔性RFID标签Inlay收卷机理分析及实验研究[D]. 武汉:华中科技大学,2015. (WEN Wen. Mechanism Analysis and Experimental Research of Inner Stress of Roll for Flexible RFID Tag Inlay[D]. Wuhan:Huazhong University of Science and Technology,2015.) [7] Mollamahmutoglu C,Good J K. Analysis of large deformation wound roll models[J]. Journal of Applied Mechanics,Transactions ASME,2013,80(4):041016. [8] 常铁柱,张清东,丁军. 冷轧带钢卷取过程中受力与变形研究[J]. 钢铁,2008,43(4):51. (CHANG Tie-zhu,ZHANG Qing-dong,DING Jun. Study on deformation of cold-rolled steel strip during coiling[J]. Iron and Steel,2008,43(4):51.) [9] 林海海,常安,孔凡庆,等. 冷轧镀锌卷取工艺对塌卷的影响研究[J]. 轧钢,2017,34(3):39. (LIN Hai-hai,CHANG An,KONG Fan-qing,et al. Research on influence of coiling process of cold rolled galvanized strip on coil collapse[J]. Steel Rolling,2017,34(3):39.) [10] 肖宏,徐子安,张春杰. 冷轧带钢卷取过程内应力的逐层增量求解[J]. 钢铁,2020,55(2):82. (XIAO Hong,XU Zi-an,ZHANG Chun-jie. Incremental solution of internal stress in coiling process of cold rolled strip[J]. Iron and Steel,2020,55(2):82.) [11] 白振华,司红鑫,周庆田,等. 冷轧钢卷“心型卷”缺陷的预报及防治技术开发[J]. 钢铁,2013,48(6):45. (BAI Zhen-hua,SI Hong-xin,ZHOU Qing-tian,et al. Prediction and prevention of "heart-shaped" coil defect on cold rolling coil[J]. Iron and Steel,2013,48(6):45.) [12] 周庆田,白振华,何高,等. 脱脂机组卷取工艺综合优化技术的开发[J]. 中国机械工程,2010,21(24):2948. (ZHOU Qing-tian,BAI Zhen-hua,HE Gao,et al. Development of technology of optimizing crimp process about degreasing unit[J]. China Mechanical Engineering,2010,21(24):2948.) [13] Lin P M,Wickert J A. Corrugation and buckling defects in wound rolls[J]. Journal of Manufacturing Science and Engineering,Transactions of the ASME,2006,128(1):56. [14] 陈玮. 水电站压力钢管单波失效理论对比研究[D]. 南宁:广西大学,2019. (CHEN Wei. Comparative Study on Single Wave Failure Theories of Pressure Tubes in Hydropower Station[D]. Nanning:Guangxi University,2019.) [15] 张少红,李秀军,赵胜昔. 冷轧产品心形卷的原因分析[J]. 轧钢,2013,30(1):58. (ZHANG Shao-hong,LI Xiu-jun,ZHAO Sheng-xi. Cause analysis of heart-shaped coils of cold-rolled products[J]. Steel Rolling,2013,30(1):58.) [16] Boot J C. Elastic buckling of cylindrical pipe linings with small imperfections subject to external pressure[J]. Tunneling and Underground Space Technology,1997,12:3.