|
|
Residual stress reduction of hot rolling strip based on finite element method and experiment |
BIAN Hao1, SHAO Jian2, XIA Xiao-ming1, QIU Zeng-shuai2, HE An-rui2 |
(1. Hot Strip Mill, Baosteel Shanghai Meishan Iron and Steel Co., Ltd., Nanjing 210039, Jiangsu, China 2. National Engineering Research Center for Advanced Rolling, University of Science and Technology Beijing,Beijing 100083, China) |
|
|
Abstract Study on residual stress reduction can improve strip shape quality. Finite element method and the corresponding experimental verification have been widely used in industrial production. Research on temperature and stress coupled model based on finite element and experimental verification in the process of hot rolling laminar cooling is of positive significance for solving strip uneven transverse cooling,uneven stress and buckling. By using ABAQUS finite element method,temperature and stress coupled model of laminar cooling on hot strip mill is established,and the coupling calculation of temperature,phase transformation and stress is realized. Temperature test, material microstructure test and stress test are used for model validation. The result shows that the initial temperature difference in strip transverse direction and the edge masking are significant to reduce residual stress. In this paper,an example is given to reduce the strip residual stress by improving the distribution of initial temperature difference,and the correctness of the proposed method and the conclusion is verified.
|
Received: 28 April 2016
Published: 02 November 2016
|
|
|
|
|
[1] |
王国栋. 以超快速冷却为核心的新一代TMCP技术[J]. 上海金属,2008,30(2):1-5. Wang Guodong. The New Generation TMCP with the Key Technology of Ultra Fast Cooling[J]. Shanghai Metals,2008,30(2):1-5.
|
[1] |
王国栋. 以超快速冷却为核心的新一代TMCP技术[J]. 上海金属,2008,30(2):1-5. Wang Guodong. The New Generation TMCP with the Key Technology of Ultra Fast Cooling[J]. Shanghai Metals,2008,30(2):1-5.
|
[2] |
张清东,李博,张晓峰. 带钢平整轧制板形控制行为及效应的研究[J]. 机械工程学报,2014,50(8):45-52. Zhang Qingdong, LI Bo, ZHANG Xiaofeng. Research on the Behavior and Effects of Flatness Control in Strip Temper Rolling Process[J]. Journal of Mechanical Engineering,2014,50(8):45-52.
|
[2] |
张清东,李博,张晓峰. 带钢平整轧制板形控制行为及效应的研究[J]. 机械工程学报,2014,50(8):45-52. Zhang Qingdong, LI Bo, ZHANG Xiaofeng. Research on the Behavior and Effects of Flatness Control in Strip Temper Rolling Process[J]. Journal of Mechanical Engineering,2014,50(8):45-52.
|
[3] |
王晓东,何安瑞,杨荃等. 热轧带钢层流冷却过程中温度与相变耦合预测模型[J]. 北京科技大学学报,2006,28(10):964-968. WANG Xiaodong, HE Anrui, YANG Quan, et al. Temperature and phase transformation coupling prediction model of hot rolled strip cooled on the run-out table[J]. Journal of University of Science and Technology Beijing,2006,28(10):964-968.
|
[3] |
王晓东,何安瑞,杨荃等. 热轧带钢层流冷却过程中温度与相变耦合预测模型[J]. 北京科技大学学报,2006,28(10):964-968. WANG Xiaodong, HE Anrui, YANG Quan, et al. Temperature and phase transformation coupling prediction model of hot rolled strip cooled on the run-out table[J]. Journal of University of Science and Technology Beijing,2006,28(10):964-968.
|
[4] |
陈银莉,余伟,白冰等. 低残余应力热轧带钢层流冷却工艺的数值模拟[J]. 北京工业大学学报,2012,38(10):1576-1581. Chen Yinli, Yu Wei, Bai Bing, et al. Numerical Simulation of Laminar Cooling Process for Hot Rolled Strip With Low Residual Stress[J]. Journal of Beijing University of Technology, 2012,38(10):1576-1581.
|
[4] |
陈银莉,余伟,白冰等. 低残余应力热轧带钢层流冷却工艺的数值模拟[J]. 北京工业大学学报,2012,38(10):1576-1581. Chen Yinli, Yu Wei, Bai Bing, et al. Numerical Simulation of Laminar Cooling Process for Hot Rolled Strip With Low Residual Stress[J]. Journal of Beijing University of Technology, 2012,38(10):1576-1581.
|
[5] |
衣海龙,王晓南,杜林秀,王国栋. 710MPa级热轧高强钢的组织性能[J]. 东北大学学报(自然科学版),2009,30(10):1421-1428. Yi Hailong, Wang Xiaonan, Du Linxiu, Wang Guodong. Microstructure and Mechanical Properties of 710 MPa Hot-Rolled High-Strength Steel. Journal of Northeastern University (Natural Science), 2009,30(10):1421-1428.
|
[5] |
衣海龙,王晓南,杜林秀,王国栋. 710MPa级热轧高强钢的组织性能[J]. 东北大学学报(自然科学版),2009,30(10):1421-1428. Yi Hailong, Wang Xiaonan, Du Linxiu, Wang Guodong. Microstructure and Mechanical Properties of 710 MPa Hot-Rolled High-Strength Steel. Journal of Northeastern University (Natural Science), 2009,30(10):1421-1428.
|
[6] |
Yoshida H. Analysis of flatness of hot rolled steel strip after cooling [J]. Transactions ISIJ , 1984, 24(3):212-220.
|
[6] |
Yoshida H. Analysis of flatness of hot rolled steel strip after cooling [J]. Transactions ISIJ , 1984, 24(3):212-220.
|
[7] |
Umemoto M, TAMURA I. Continuous cooling transformation kinetic of steels[J]. Tetsu-to-Hagan, 1982, 68(3):383-392.
|
[7] |
Umemoto M, TAMURA I. Continuous cooling transformation kinetic of steels[J]. Tetsu-to-Hagan, 1982, 68(3):383-392.
|
[8] |
Han, H.N., Park, S.H. Model for cooling and phase transformation behavior of transformation induced plasticity steel on runout table in hot strip mill[J]. Mater. Sci. Technol, 2001,17:721–726.
|
[8] |
Han, H.N., Park, S.H. Model for cooling and phase transformation behavior of transformation induced plasticity steel on runout table in hot strip mill[J]. Mater. Sci. Technol, 2001,17:721–726.
|
[9] |
Hoon-Hwe Choa, Yi-Gil Choa, Young-Roc Imb, et al. A finite element analysis for asymmetric contraction after coiling of hot-rolled steel[J]. Journal of Materials Processing Technology, 2010, 210:907–913.
|
[9] |
Hoon-Hwe Choa, Yi-Gil Choa, Young-Roc Imb, et al. A finite element analysis for asymmetric contraction after coiling of hot-rolled steel[J]. Journal of Materials Processing Technology, 2010, 210:907–913.
|
[10] |
Han, H.N., Lee, J.K., Kim, H.J., Jin, Y.-SA. Model for deformation, temperature and phase transformation behavior of steels on run-out table in hot strip mill[J]. J.Mater. Process. Technol., 2002,128:216–225.
|
[10] |
Han, H.N., Lee, J.K., Kim, H.J., Jin, Y.-SA. Model for deformation, temperature and phase transformation behavior of steels on run-out table in hot strip mill[J]. J.Mater. Process. Technol., 2002,128:216–225.
|
[11] |
H. N. Han, S.-H. Park. Model for cooling and phase transformation behaviour of transformation induced plasticity steel on runout table in hot strip mill[J]. Materials Science and Technology, 2001, 17:721-726.
|
[11] |
H. N. Han, S.-H. Park. Model for cooling and phase transformation behaviour of transformation induced plasticity steel on runout table in hot strip mill[J]. Materials Science and Technology, 2001, 17:721-726.
|
[1] |
JIANG Yue-yue, WANG Zhao-dong, DENG Xiang-tao. Effect of trace rare earth Ce on martensitic transformation behavior of ultra-high strength low alloy steel[J]. Iron and Steel, 2020, 55(6): 84-90. |
[2] |
SUN Deng-yue, HOU Hai-tao, RU Wen-di, XU Shi-min. Design of multi-point flexible pressure straightening device for wide and heavy plates and calculation of reverse bending amount[J]. Iron and Steel, 2020, 55(6): 113-117. |
[3] |
WANG Kun1,LIU Xiao-jie1,LIU Er-hao2,LI Hong-yang1,LIU Song1,LV Qing1. Core temperature prediction model based on AdaBoost algorithm[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2020, 32(5): 363-369. |
[4] |
ZHOU Cong-rui, CHEN Xiao-long, ZHOU Ming-ke,FAN Lei, MEI Peng, BAO Si-qian. Cause analysis of surface blackening of SPHC hot rolled strip after pickling[J]. PHYSICS EXAMINATION AND TESTING, 2020, 38(3): 41-. |
[5] |
SI-Jun LI du jinjinke. Numerical Simulation Study on Single-point Unequilibrium Casting for Beam Blank in Laiwu Iron and Steel Company[J]. , 2020, 45(3): 0-0. |
[6] |
WANG Xiao-lei1,SHI Xue-feng1,HU Chang-qing1,WANG Xin-dong2,HU Qi-chen2. Experimental study on spherication and cold performance of highsilica magnesium flux pellets[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2020, 32(3): 212-219. |
|
|
|
|