|
|
Numerical simulation of burden, porosity and gas distributions inside shaft furnace |
XU Kuan,BAI Ming-hua |
(National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004, Hebei, China) |
|
|
Abstract In order to obtain effect of the changing operation on the burden, the porosity and the gas distributions inside the shaft furnace, a three-dimensional model is established based on the discrete element method (DEM). The effects of the flap angle and the stock line on burden ,porosity and gas distributions in the shaft furnace are investigated and calculated by the model. The results show that the porosity distribution can not be directly reflected by the particle distribution. The porosity distribution is the most homogeneous when the flap angle is 80°. The effect of the stock line on the porosity and the particle distributions is smaller than that of the flap angle. With the increase of the stock line, the porosity distribution is more uniform, but the change of the particle distribution is insignificant. The flap angle is recommended to be 75°or 80°to control the central gas flow and be 82.5° and 85°to prevent the peripheral gas from over developing. The gas flow can be more uniform if the stock line is properly increased.
|
Received: 08 November 2016
Published: 10 July 2017
|
|
|
|
|
[3] |
陈立胜, 罗志国, 游洋,等. 挡板角度对挡板布料器布料过程的影响[J]. 东北大学学报(自然科学版), 2013, 34(7):971-974.Chen Li-sheng, Luo Zhi-guo, You Yang, et al. Effects of flap angles on the charging procedure of flap distributors[J].Journal of northeastern university( natural science), 2013, 34(7):971-974.
|
[4] |
李强, 刘栋梁, 张丽娟,等. COREX预还原竖炉矿焦混合布料规律[J]. 钢铁研究学报, 2012, 24(12):6-10.Li Qiang, Liu Dong-liang, Zhang Li-juan, et al.Charging law of ore/coke mixture for COREX pre-reduction shaft. Journal of Iron and Steel Research, , 2012, 24(12):6-10.
|
[5] |
李强, 冯明霞, 邹宗树. COREX3000竖炉布料的离散元模型[J]. 钢铁, 2012, 47(10):20-23.Li Qiang, Feng Ming-xia, Zou Zong-shu. Discrete element model for charging process of COREX 3000 shaft[J]. Iron and Steel, 2012, 47(10):20-23.
|
[6] |
李强, 刘栋梁, 张丽娟,等. COREX-3000竖炉炉顶布料过程的DEM仿真[J]. 东北大学学报(自然科学版), 2012, 33(6):848-851.Li Qiang, Liu Dong-liang, Zhang Li-juan, et al. Simulation of burden charging for COREX- 3000 shaft by discrete element method[J]. Journal of northeastern university( natural science), 2012, 33(6):848-851.
|
[1] |
Kopfle J, Hunter R. Direct reduction's role in the world steel industry[J]. Ironmaking & Steelmaking, 2008, 35(4):254-259.
|
[2] |
李强, 刘栋梁, 张丽娟, 等. COREX 3000 竖炉炉顶的布料过程[J]. 东北大学学报:(自然科学版), 2012, 33(4): 183-187.Li Qiang, Liu Dong-liang, Zhang Li-juan, et al. Burden charging process for shaft furnace of COREX 3000[J].Journal of northeastern university( natural science), 2012, 33(4): 183-187.
|
[3] |
陈立胜, 罗志国, 游洋,等. 挡板角度对挡板布料器布料过程的影响[J]. 东北大学学报(自然科学版), 2013, 34(7):971-974.Chen Li-sheng, Luo Zhi-guo, You Yang, et al. Effects of flap angles on the charging procedure of flap distributors[J].Journal of northeastern university( natural science), 2013, 34(7):971-974.
|
[4] |
李强, 刘栋梁, 张丽娟,等. COREX预还原竖炉矿焦混合布料规律[J]. 钢铁研究学报, 2012, 24(12):6-10.Li Qiang, Liu Dong-liang, Zhang Li-juan, et al.Charging law of ore/coke mixture for COREX pre-reduction shaft. Journal of Iron and Steel Research, , 2012, 24(12):6-10.
|
[7] |
Kou Ming-yin, Wu Sheng-li, Du Kai-ping, et al. DEM Simulation of burden distribution in the upper part of COREX shaft furnace[J]. Isij International, 2013, 53(6):1002-1009.
|
[5] |
李强, 冯明霞, 邹宗树. COREX3000竖炉布料的离散元模型[J]. 钢铁, 2012, 47(10):20-23.Li Qiang, Feng Ming-xia, Zou Zong-shu. Discrete element model for charging process of COREX 3000 shaft[J]. Iron and Steel, 2012, 47(10):20-23.
|
[6] |
李强, 刘栋梁, 张丽娟,等. COREX-3000竖炉炉顶布料过程的DEM仿真[J]. 东北大学学报(自然科学版), 2012, 33(6):848-851.Li Qiang, Liu Dong-liang, Zhang Li-juan, et al. Simulation of burden charging for COREX- 3000 shaft by discrete element method[J]. Journal of northeastern university( natural science), 2012, 33(6):848-851.
|
[8] |
Li Hai-feng, Luo Zhi-guo, Zou Zong-shu, et al. Mathematical simulation of burden distribution in COREX melter gasifier by discrete element method[J]. JOURNAL OF IRON AND STEEL RESEARCH, INTERNATIONAL, 2012, 19(9):36-42.
|
[7] |
Kou Ming-yin, Wu Sheng-li, Du Kai-ping, et al. DEM Simulation of burden distribution in the upper part of COREX shaft furnace[J]. Isij International, 2013, 53(6):1002-1009.
|
[8] |
Li Hai-feng, Luo Zhi-guo, Zou Zong-shu, et al. Mathematical simulation of burden distribution in COREX melter gasifier by discrete element method[J]. JOURNAL OF IRON AND STEEL RESEARCH, INTERNATIONAL, 2012, 19(9):36-42.
|
[9] |
Cundall P A, Strack O D L. A discrete numerical model for granular assemblies[J]. Geotechnique, 1979, 29(1): 47-65.
|
[9] |
Cundall P A, Strack O D L. A discrete numerical model for granular assemblies[J]. Geotechnique, 1979, 29(1): 47-65.
|
[10] |
Zhang J, Hu Z, Ge W, et al. Application of the discrete approach to the simulation of size segregation in granular chute flow[J]. Industrial & engineering chemistry research, 2004, 43(18): 5521-5528.
|
[11] |
Zhou Z, Zhu H, Yu A, et al. Numerical Investigation of the Transient Multiphase Flow in an Ironmaking Blast Furnace[J]. Transactions of the Iron & Steel Institute of Japan, 2010, 50(4):515-523.
|
[10] |
Zhang J, Hu Z, Ge W, et al. Application of the discrete approach to the simulation of size segregation in granular chute flow[J]. Industrial & engineering chemistry research, 2004, 43(18): 5521-5528.
|
[12] |
Hou Q F, Zhou Z Y, Yu A B. Micromechanical modeling and analysis of different flow regimes in gas fluidization[J]. Chemical Engineering Science, 2012, 84(84):449-468.
|
[11] |
Zhou Z, Zhu H, Yu A, et al. Numerical Investigation of the Transient Multiphase Flow in an Ironmaking Blast Furnace[J]. Transactions of the Iron & Steel Institute of Japan, 2010, 50(4):515-523.
|
[12] |
Hou Q F, Zhou Z Y, Yu A B. Micromechanical modeling and analysis of different flow regimes in gas fluidization[J]. Chemical Engineering Science, 2012, 84(84):449-468.
|
[13] |
ZHOU, Z. Y, KUANG, et al. Discrete particle simulation of particle–fluid flow: model formulations and their applicability[J]. Journal of Fluid Mechanics, 2010, 661(661):482-510.
|
[13] |
ZHOU, Z. Y, KUANG, et al. Discrete particle simulation of particle–fluid flow: model formulations and their applicability[J]. Journal of Fluid Mechanics, 2010, 661(661):482-510.
|
[14] |
Ergun, Sabri. Fluid flow through packed columns[J]. Chem. Eng. Prog,1952, 48 (48): 89-94.
|
[14] |
Ergun, Sabri. Fluid flow through packed columns[J]. Chem. Eng. Prog,1952, 48 (48): 89-94.
|
[15] |
Kou M, Wu S, Du K, et al. The Effect of Operational Parameters on the Characteristics of Gas–Solid Flow Inside the COREX Shaft Furnace[J]. JOM, 2015, 67(2):459-466.
|
[15] |
Kou M, Wu S, Du K, et al. The Effect of Operational Parameters on the Characteristics of Gas–Solid Flow Inside the COREX Shaft Furnace[J]. JOM, 2015, 67(2):459-466.
|
[1] |
SUN Jun-jie, ZHANG Yong-jie, XU Ji. Segregation of sinter particles in sinter shaft cooler[J]. Iron and Steel, 2020, 55(3): 16-22. |
[2] |
DU Bin-bin, WU Sheng-li, ZHOU Heng, KOU Ming-yin. Effect of scaffolding on solid flow in COREX shaft furnace by discrete element simulation method[J]. Iron and Steel, 2020, 55(1): 12-19. |
[3] |
SUN Jun-jie, DI Zhan-xia, LI Jia-xin, LU Kai-cheng. Influence of inclination and shape of chute on movement of burden flow[J]. Iron and Steel, 2019, 54(4): 19-23. |
[4] |
BANG Jia-wen,CHENG Shu-sen,GE Jun-liang,CHEN Pei-dun,XU Wen-xuan,HU Wei,XUE Yu-qing. Design optimization of insert in serial-hopper bell-less top system of Taisteel blast furnace[J]. Iron and Steel, 2019, 54(1): 19-27. |
[5] |
ZUO Hai-bin,GUO Long-fei,WANG Ya-jie,ZHENG Jin. Effect of bosh angle and shaft angle on gas distribution in blast furnace[J]. Iron and Steel, 2018, 53(2): 20-26. |
[6] |
KOU Ming-yin,WU Sheng-li,ZHOU Heng,YU Ya-guang,GU Kai. Measurements and application of burden coefficients for DEM simulation in blast furnace[J]. Iron and Steel, 2018, 53(12): 30-36. |
|
|
|
|