|
|
Simulation and test of ultrasonic vibration effect on low carbon steel hot compression |
HE Qing-qiang,ZHU Han,GENG Chun-li,CHAI Wan-li,LIU Jian-guo |
(College of Mechanical and Electronic Engineering, China University of Petroleum, Qingdao 266580, Shandong, China) |
|
|
Abstract In order to study the effect of ultrasonic vibration on the recrystallization of austenite in hot deformation of low carbon steel,constitutive equations of Q235 steel undertaken high temperature hot compression deformation were developed based on the results of experiments carried out on the Gleeble-1500,and the austenite grain size evolution models parameters were determined based on the metallographic observation of the original austenite grain boundary. FEM simulations of specimen compressed with and without ultrasonic vibration excitation were performed utilizing the VUMAT subroutine presented in Abaqus/Explicit solver to simulate deformed shape of the specimen and the average austenite grain evolution process. It was shown that the end of specimen excited by ultrasonic vibration toolset formed as an inverted umbrella shape,and the threshold deformation of austenite dynamic recrystallization was significantly decreased. Dynamic recrystallization of austenite occurs first at the end of the specimen contacted with the ultrasonic vibration toolset,and the minimum austenite grain size after deformation is about 20 μm. Experimental results show that the surface microstructure is nanocrystallized and the internal grain is much finer than that of the conventional compression.
|
Received: 08 January 2018
Published: 26 October 2018
|
|
|
|
[1] |
F. Blacha, B. Langenecker. Elongation of Zinc Mono-crystals Under Ultrasonic Action [J]. Die Naturwissenshaften, 1955,42(20): 556.
|
[1] |
F. Blacha, B. Langenecker. Elongation of Zinc Mono-crystals Under Ultrasonic Action [J]. Die Naturwissenshaften, 1955,42(20): 556.
|
[2] |
JungChung Hung, Chinghua Hung. The influence of ultrasonic-vibration on hot upsetting of aluminum alloy [J], Ultrasonics, 2005, (43):692-698.
|
[2] |
JungChung Hung, Chinghua Hung. The influence of ultrasonic-vibration on hot upsetting of aluminum alloy [J], Ultrasonics, 2005, (43):692-698.
|
[3] |
Yusof Daud, Margaret Lucas, Zhihong Huang. Modeling the effects of superimposed ultrasonic vibrations on tension and compression tests of aluminum [J]. Journal of Materials Processing Technology,2007, 186:179-190.
|
[3] |
Yusof Daud, Margaret Lucas, Zhihong Huang. Modeling the effects of superimposed ultrasonic vibrations on tension and compression tests of aluminum [J]. Journal of Materials Processing Technology,2007, 186:179-190.
|
[4] |
Yanxiong Liu, Sergey Suslov, Qingyou Han, Clause Xu, Lin Hua.Microstructure of the pure copper produced by upsetting with ultrasonic vibration[J]. Materials Letters,2012, (67):52-55.
|
[4] |
Yanxiong Liu, Sergey Suslov, Qingyou Han, Clause Xu, Lin Hua.Microstructure of the pure copper produced by upsetting with ultrasonic vibration[J]. Materials Letters,2012, (67):52-55.
|
[5] |
Liu Yanxiong, Suslov Sergey, Han Qingyou, Hua Lin, Xu Clause. Comparison between ultrasonic vibration-assisted upsetting and conventional upsetting [J], Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science, 2013, 44(7):3232-3244.
|
[5] |
Liu Yanxiong, Suslov Sergey, Han Qingyou, Hua Lin, Xu Clause. Comparison between ultrasonic vibration-assisted upsetting and conventional upsetting [J], Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science, 2013, 44(7):3232-3244.
|
[6] |
Yanxiong Liu, Qingyou Han, Lin Hua, Clause Xu. Numerical and experimental investigation of upsetting with ultrasonic vibration of pure copper cone tip [J]. Ultrasonic, 2013, 53:803-807.
|
[6] |
Yanxiong Liu, Qingyou Han, Lin Hua, Clause Xu. Numerical and experimental investigation of upsetting with ultrasonic vibration of pure copper cone tip [J]. Ultrasonic, 2013, 53:803-807.
|
[7] |
Jung-Chung Hung,Chih-Chia Lin. Investigations on the material property changes of ultrasonic-vibration assisted aluminum alloy upsetting[J],Materials and Design,2013,(45):412-420.
|
[7] |
Jung-Chung Hung,Chih-Chia Lin. Investigations on the material property changes of ultrasonic-vibration assisted aluminum alloy upsetting[J],Materials and Design,2013,(45):412-420.
|
[8] |
He Qingqiang, Sun Jia, Yan Chengxin,etc. Thermo-mechanical modeling and simulation of microstructure evolution in multi-pass H-shape rolling [J]. Finite elements in Analysis and Design, 2013, (76):13-20.
|
[8] |
He Qingqiang, Sun Jia, Yan Chengxin,etc. Thermo-mechanical modeling and simulation of microstructure evolution in multi-pass H-shape rolling [J]. Finite elements in Analysis and Design, 2013, (76):13-20.
|
[9] |
贺庆强. H型钢热轧工艺过程数值分析及其仿真技术研究[D].山东大学,2007.
|
[9] |
贺庆强. H型钢热轧工艺过程数值分析及其仿真技术研究[D].山东大学,2007.
|
[10] |
刘刚,莫成刚,武宝林,等.剪切变形方式下低碳钢表面纳米结构的形成[J],钢铁,2011,46(7):70-74.
|
[10] |
刘刚,莫成刚,武宝林,等.剪切变形方式下低碳钢表面纳米结构的形成[J],钢铁,2011,46(7):70-74.
|
[11] |
吕宗敏,何柏林,于影霞.超声冲击诱发表面纳米化及其对表面完整性的影响[J].材料科学与工程学报,2017,35(02):311-315.
|
[11] |
吕宗敏,何柏林,于影霞.超声冲击诱发表面纳米化及其对表面完整性的影响[J].材料科学与工程学报,2017,35(02):311-315.
|
[12] |
李龙飞,杨王玥,孙祖庆.低碳钢在Ac1点温度以下变形时的铁素体动态再结晶[J].金属学报,2003,39(4):419-415.
|
[12] |
李龙飞,杨王玥,孙祖庆.低碳钢在Ac1点温度以下变形时的铁素体动态再结晶[J].金属学报,2003,39(4):419-415.
|
[1] |
ZHANG Xin1,LI Sheng-li1,BIAN Shou-yuan1,YAN Ling2. Basic research on hot compression of EH40 ship plate steel[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2020, 32(5): 423-428. |
[2] |
CHEN Yu-xiang1,2,LI Tao1,GONG Zhi-hua1,2,ZHAO Ji-qing2,YANG Gang2. Establishment of recrystallization kinetics equation and constitutive equation of 2Cr11Mo1VNbN steel[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2020, 32(2): 150-158. |
[3] |
LI Yu-feng1,2,TANG Xing-chang3,PAN Ji-xiang1,2,WANG Chang-bo1,2. Dynamic recrystallization behavior of 904L stainless steel[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2020, 32(2): 159-165. |
[4] |
SHEN Bin-bin, ZHENG Yan. AnalysisofHRB400Nbhotdeformationprocessparameters[J]. PHYSICS EXAMINATION AND TESTING, 2019, 37(4): 12-13. |
[5] |
GONG Zhi-hua1,2, HE Zhen3, BAO Han-sheng1, YANG Gang1. Hot deformation behavior of 2Cr12NiMo1W1V heat resistant steel used for supercritical steam turbine blades[J]. Iron and Steel, 2019, 54(3): 63-68. |
[6] |
YU Xinping,PAN Guangyong,QI Yongjie,HUANG Qinghua,PAN Qiaoyu. Dynamic recrystallization behavior of steel for 17Cr2Ni2Mo gears[J]. Iron and Steel, 2019, 54(11): 94-100. |
|
|
|
|