|
|
Influence of process parameters on vibration natural characteristics of hot rolling mill |
HUANG Jin-lei, ZANG Yong, GAO Zhi-ying |
School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083, China |
|
|
Abstract The vibration problem of rolling mill is the main cause of strip thickness difference,surface scratch or vibration pattern. In addition,vibration can cause fatigue damage of equipment parts,and even cause instability vibration due to process reasons,which will endanger the production safety of the system. It is very important to master and understand the natural frequency and vibration characteristics of rolling mill system,which is the basic condition of vibration analysis. Strong vibration occurred on F2 stand of hot continuous rolling line in a steel plant when rolling thin products. In order to better identify the type of mill vibration and suppress the mill vibration,it is necessary to conduct a comprehensive analysis on the natural modal characteristics of the rolling mill system. Considering the vibration of horizontal,torsional and vertical system,and considering the coupling effect of strip and rolling mill system,an 11 degree of freedom vibration model of hot rolling mill is established. The natural modal characteristics of the rolling mill system without strip steel are analyzed,and the sensitivity of inertia parameters and elastic parameters to the natural modal characteristics of the rolling mill system is analyzed. At the same time,the influence of process parameters,such as front and back tension,inlet thickness,exit thickness,friction coefficient and deformation resistance on the natural characteristics of the rolling mill system is analyzed. The results show that the strip and rolling mill are coupled to form a variable structure system. The natural characteristics of the system vary with different process parameters. The process parameters mainly affect the natural characteristics of the system by changing the 4th and 10th modes. The influence of different process parameters on the natural characteristics of rolling mill system is different,and the influence of inlet thickness is the most significant. The system natural frequency can be improved by changing process parameters. The guidance for the identification of rolling mill vibration types and vibration suppression was provided.
|
Received: 15 September 2020
|
|
|
|
[1] 杨志刚,郭德福,徐浩森. 2 250 mm热连轧高强薄规格轧制稳定性分析及控制[J]. 轧钢,2020,37(4):81.(YANG Zhi-gang,GUO De-fu,XU Hao-sen. Analysis of rolling stability of high strength and thin gauge strip in 2 250 mm hot rolling mill[J].Steel Rolling,2020,37(4):81.) [2] 邹家祥,徐乐江.冷连轧机系统振动控制[M].北京:冶金工业出版社,1988:22.(ZOU Jia-xiang,XU Le-jiang. Vibration Control of Cold Tandem Mill System[M]. Beijing:Metallurgical Industry Press,1988:22.) [3] 王四海,翟德家,刘立辉,等. 1 250 mm热连轧工作辊磨损控制策略[J]. 钢铁,2020,55(9):57.(WANG Si-hai,ZHAI De-jia,LIU Li-hui,et al. Wear control strategy of work roll in 1 250 mm hot continuous rolling[J]. Iron and Steel,2020,55(9):57.) [4] 张永顺, 姜万录, 李振宝,等. 轧机液压压下系统非线性振动诱因分析[J]. 钢铁,2020,55(4):111.(ZHANG Yong-shun,JIANG Wan-lu,LI Zhen-bao,et al. Inducement analysis of nonlinear vibration in rolling mill hydraulic screw down system[J]. Iron and Steel,2020,55(4):111.) [5] 苏旭涛,尤磊,计江,等. 500 mm六辊轧机主传动系统特性分析[J]. 重型机械,2019(2):58.(SU Xu-tao,YOU Lei,JI Jiang,et al. Characteristic analysis of main drive system of 500 mm six high rolling mill[J]. Heavy Machinery,2019(2):58.) [6] 苏旭涛,计江,王悦晗,等. 1580热连轧机组轧机主传动系统建模及振动分析[J]. 冶金设备,2019(3):4.(SU Xu-tao,JI Jiang,WANG Yue-han,et al. Modeling and vibration analysis of main drive system of 1580 hot strip mill[J]. Metallurgical Equipment,2019(3):4.) [7] 聂荣光,朱伟锋. 轧机主传动系统扭振建模及分析[J]. 有色金属加工,2012(41):56.(NIE Rong-guang,ZHU Wei-feng. Modeling and analysis of torsional vibration of main drive system of rolling mill[J]. Nonferrous Metal Processing,2012(41):56.) [8] 郭潇樯,杜国君,李博. 轧机主传动系统及带材耦合振动有限元分析[J]. 重型机械,2017(3):69.(GUO Xiao-qiang,DU Guo-jun,LI Bo. Finite element analysis of rolling mill main drive system and strip coupling vibration[J]. Heavy Machinery,2017(3):69.) [9] 王树纲,潘紫微,包家汉,等. CSP生产线F3轧机振动有限元模态分析[J]. 冶金设备,2012(5):24.(WANG Shu-gang,PAN Zi-wei,BAO Jia-han,et al. Vibration finite element modal analysis of F3 rolling mill in CSP production line[J]. Metallurgical Equipment,2012(5):24.) [10] 高崇一,杜国君,李建雄,等. 考虑带钢的轧机主传动系统扭振数值研究[J]. 燕山大学学报,2016,40(1):58.(GAO Chong-yi,DU Guo-jun,LI Jian-xiong,et al. Numerical study on torsional vibration of main drive system of rolling mill considering strip steel [J]. Journal of Yanshan University,2016,40(1):58.) [11] 闻成才,王立兵,刘强,等. 1 580 mm精轧机组大凹辊控制硅钢板形的研究及实践[J]. 中国冶金,2019,29(1): 56.(WEN Cheng-cai,WANG Li-bing,LIU Qiang,et al. Research and practice on controlling of shape of silicon steel plate by large concave roll in hot rolling 1 580 mm finishing mill[J]. China Metallurgy,2019,29(1):56.) [12] 张明,彭艳,孙建亮,等. 2 160 mm热连轧机组F2精轧机振动机理及测试[J]. 钢铁,2016,51(12):103.(ZHANG Ming,PENG Yan,SUN Jian-liang,et al. Vibration mechanism and test of F2 finishing mill of 2160 mm hot strip mill [J]. Iron and Steel,2016,51(12):103.) [13] HUANG J L,ZANG Y,GAO Z Y,et al. Influence of asymmetric structure parameters on rolling mill stability[J]. J Vibroeng,2017,19(7):4840. [14] 郜志英,白露露,李强. 薄板冷连轧自激振动的临界轧制速度研究[J]. 机械工程学报,2017,53(12):103.(GAO Zhi-ying,BAI Lu-lu,LI Qiang. Research on critical rolling speed of self-excited vibration in the tandem rolling process of thin strip[J]. Journal of Mechanical Engineering,2017,53(12):103.) [15] 刘亚冲. 基于非对称动态轧制的热连轧精轧机组振动研究[D]. 北京:北京科技大学,2018.(LIU Ya-chong. Research on Vibration in the Hot Rolling Mill Based on Asymmetric Dynamic Rolling[D]. Beijing:University of Science and Technology Beijing,2018.) |
[1] |
WANG Dong-cheng, ZHANG Ya-lin, XU Yang-huan. Research on problem of "pseudo-bad flatness" at tail of hot rolling strip[J]. Iron and Steel, 2020, 55(9): 64-68. |
[2] |
ZENG Song-sheng, WU Run, QI Qi-song, LI Ming-wei. Cause analysis of stripe defects on the surface of hot-dip galvanized strip steel[J]. PHYSICS EXAMINATION AND TESTING, 2020, 38(6): 26-. |
[3] |
ZHOU Dong-sheng, FENG Qing-xiao, LI Hua-long. Product characteristics and application progress of thin strip casting and rolling[J]. CONTINUOUS CASTING, 2020, 45(6): 21-26. |
[4] |
WEI Jun-you, ZHAO Wen-bo, CHEN Li, HU Peng, LIU Chong-lin, WAN Xiu-juan. Causes analysis of surface upwarping defects on hot rolled strip[J]. CONTINUOUS CASTING, 2020, 45(6): 48-56. |
[5] |
QIN Da-wei, LIU Hong-min, ZHANG Dong, WANG Jun-sheng. Prediction models of coating mass per unit area for hot-dip galvanized strip based on artificial neural network[J]. Iron and Steel, 2020, 55(5): 68-72. |
[6] |
WANG Zhi-ying, FU Rui, DU Jin-hui, [LU] Xu-dong, JI Chao, TONG Yue. Discussion about the affecting factors on sensitivity of ultrasonic C scan testing system[J]. PHYSICS EXAMINATION AND TESTING, 2020, 38(3): 33-. |
|
|
|
|