|
|
Improved model for calculating rolling load of ultra-high strength steel in cold rolling process |
LIU Ya-xing1, GU Qing2, ZHANG Wen-jun1, BAI Zhen-hua1,3 |
1. National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004, Hebei, China; 2. Institute of Electrical Engineering, Yanshan University, Qinhuangdao 066004, Hebei, China; 3. State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004, Hebei, China |
|
|
Abstract In order to solve the problem of large error in calculation of roll flattening curve in rolling deformation zone of ultra-high strength steel during cold rolling,fully considering the rolling characteristics of ultra-high strength steel,a new function model of roll flattening curve was constructed by analyzing the variation of roll flattening curve under different flattening radius,and the solution method of characteristic parameters of contact arc length and roll flattening curve in the function was given. Based on this,according to the relationship between deformation and stress in elastic-plastic theory,the calculation process of unit rolling pressure distribution in entrance elastic deformation zone,plastic reduction deformation zone and exit elastic deformation zone was deduced,and the calculation model of total rolling force in cold rolling process of ultra-high strength steel was established. And,the model has been applied to 2030 tandem cold rolling mill of a steel plant to verify the calculation accuracy of the model. The results showed that the roll flattening curve in the cold rolling process of ultra-high strength steel is expressed by quadratic function,which can more accurately reflect the roll flattening state,and the calculated results are in good agreement with the actual values. Meanwhile,it provides a theoretical basis for the evaluation of ultimate rolling capacity and the formulation of rolling schedule of ultra-high strength steel products produced by tandem cold rolling mill.
|
Received: 26 February 2021
|
|
|
|
[1] 康永林,朱国明. 中国汽车发展趋势及汽车用钢面临的机遇与挑战[J]. 钢铁,2014,49(12):1.(KANG Yong-lin,ZHU Guo-ming. Development trend of China's automobile industry and the opportunities and challenges of steels for automobiles[J]. Iron and Steel,2014,49(12):1.) [2] 赵征志,陈伟健,高鹏飞,等. 先进高强度汽车用钢研究进展及展望[J]. 钢铁研究学报,2020,32(12):1059.(ZHAO Zheng-zhi,CHEN Wei-jian,GAO Peng-fei,et al. Progress and perspective of advanced high strength automotive steel[J]. Journal of Iron and Steel Research,2020,32(12):1059.) [3] KONG Xiang-wei,WANG Hong-yu,JIANG Lei,et al. Research on rolling force and stress during rolling process of blade with complex surface based on multi-plane slab method[J]. Journal of the Brazilian Society of Mechanical Sciences and Engineering,2020,42(8):393. [4] 刁可山,蒋浩民,谢坚强. 1 000 MPa级DP钢的成形特性试验[J]. 塑性工程学报,2012,19(4):95.(DIAO Ke-shan,JIANG Hao-min,XIE Jian-qiang. Experimental research on mechanical properties and formability of 1 000 MPa DP steel[J]. Journal of Plasticity Engineering,2012,19(4):95.) [5] 王晓东,任新意. 薄带钢平整机轧制力预测模型及应用分析[J]. 冶金自动化,2020,44(6):62.(WANG Xiao-dong,REN Xin-yi. Roll force prediction models and application analysis of temper rolling mill for thin gauge steel strip[J]. Metallurgical Industry Automation,2020,44(6):62.) [6] LUO H W,WANG X H,LIU Z B,et al. Influence of refined hierarchical martensitic microstructures on yield strength and impact toughness of ultra-high strength stainless steel[J]. Journal of Materials Science and Technology,2020,51:130. [7] HU Z Y,WEI Z H,MA X M,et al. Multi-parameter deep-perception and many-objective autonomous-control of rolling schedule on high speed cold tandem mill[J]. ISA Transactions,2020,102:193. [8] 白振华,刘宏民,李秀军,等. 平整轧制工艺模型[M]. 北京:冶金工业出版社,2010.(BAI Zhen-hua,LIU Hong-min,LI Xiu-jun,et al. Process Model of Temper Rolling[M]. Beijing:Metallurgical Industry Press,2010.) [9] 宜亚丽,韩晓铠,金贺荣. 带夹层不锈钢复合板异步轧制力数学模型研究[J]. 钢铁,2020,55(9):69.(YI Ya-li,HAN Xiao-kai,JIN He-rong. Research on mathematical model of asymmetric rolling force of sandwich clad plate[J]. Iron and Steel,2020,55(9):69.) [10] Baranov G L. Considering the shape of the deformation region when defining contact stresses and cold rolling force for a plate of strengthened material[J]. Steel in Translation,2020,50(7):491. [11] WANG Wei-yuan,HUA Huo,ZHANG Bao-shen. Prediction model of rolling force based on KNN[J]. International Core Journal of Engineering,2020,6(9):158. [12] 唐伟,杜凤山,林海海,等. 冷轧高强集装箱板轧制稳定性控制技术[J]. 钢铁,2020,55(1):65.(TANG Wei,DU Feng-shan,LIN Hai-hai,et al. Control technology of cold rolled high-strength container plate's rolling stability[J]. Iron and Steel,2020,55(1):65.) [13] 白振华,宋和川,侯彬,等. 冷轧机组升降速过程轧制压力变化模型及其影响因素研究[J]. 塑性工程学报,2017,24(3):135.(BAI Zhen-hua,SONG He-chuan,HOU Bin,et al. Influencing factors of rolling pressure and its change model in the speed up and down process of cold rolling mill[J]. Journal of Plasticity Engineering,2017,24(3):135.) [14] 陈军. 冷连轧机高强钢轧制力计算模型的研究和应用[J]. 宝钢技术,2017(2):68.(CHEN Jun. Research and application of rolling force model for high strength steel in tandem cold rolling mill[J]. Baosteel Technology,2017(2):68.) [15] 陈丹,何绪铃,高雷,等. 一种负荷分配新方法应用于五机架冷连轧机组的在线计算[J]. 钢铁,2013,48(7):49.(CHEN Dan,HE Xu-ling,GAO Lei,et al. On-line calculation of five-stand tandem cold rolling mill using a new method of load distribution[J]. Iron and Steel,2013,48(7):49.) |
[1] |
HUANG Xianbo1, JIA Juan1, SONG Xinli1, MENG Li2, XIONG Wei1. Plastic deformation behaviors of ultrathin oriented silicon steel strips during cold rolling by onestep recrystallization method[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2022, 34(2): 150-155. |
[2] |
YANG Yan-bo, PENG Yan, LIU Yang, LIU Cai-yi, WANG Jin. Dynamic theoretical model of strip hot rolling considering change of roll gap[J]. Iron and Steel, 2022, 57(2): 85-93. |
[3] |
XU Yang-huan, WANG Dong-cheng, WANG Yong-mei, YUAN Wen-yue, YU Hua-xin, LIU Hong-min. Dimension reduction method of cold rolling strip flatness data based on autoencoder[J]. Iron and Steel, 2021, 56(9): 26-35. |
[4] |
SHI Jian-rui, SUN Wen-quan, CHEN Lu-zhen, YUAN Tie-heng, ZHANG Xi-bang, LI Li-gang. Rolling mill slip prediction model based on limit static friction torque[J]. Iron and Steel, 2021, 56(9): 96-101. |
[5] |
ZHANG Shuai, YU Hua-xin, ZHANG Tong-yuan, GAO Xin-cheng, LIU Hong-min. Experiment on laser cladding surface strengthening of flatness roll for cold-rolled steel strip[J]. Iron and Steel, 2021, 56(7): 94-100. |
[6] |
SUN Jie, SHAN Peng-fei, PENG Wen, ZHANG Dian-hua. Cold-rolled flatness actuator efficiency coefficient obtaining based on data noise reduction[J]. Iron and Steel, 2021, 56(6): 67-74. |
|
|
|
|