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Experiment on co-processing of chromium-containing sludge with zinc-bearing dust by carbothermic reduction method |
CHEN Zhuo1, ZHENG Rui-qi1, DU Wei-tong1, JU Dian-chun1, GAO Jian-jun2, QI Yuan-hong2 |
1. School of Metallurgy and Material Engineering,Jiangsu University of Science and Technology, Zhangjiagang 215600, Jiangsu, China; 2. State Key Laboratory for Advanced Iron and Steel Processes and Products, Central Iron and Steel Research Institute, Beijing 100081, China |
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Abstract In order to realize the green and circular development of steel industry,the disposal and utilization of zinc-bearing dust and chromium-containing sludge in steel plants should meet the requirements of environmental protection and efficient use of resources. Firstly,taking the zinc-bearing dust and chromium-containing sludge of a steel plant as an example to study the co-processing of carbothermic reduction,the potential reactions occurred in the process and variations of gas-liquid-solid were calculated using the Equilib module of FactSage software. Secondly,the effects of reaction temperature and ratio of zinc-bearing dust and chromium-containing sludge on carbothermic reduction were studied by laboratory experiment for simulating the rotary hearth furnace,and XRD and SEM-EDS methods were used to study the phase composition and morphology of metalized pellets after the reaction. Finally,combined with thermodynamic analysis and experimental results,the reaction mechanism of carbothermic reduction was clarified. The results show that ZnFe2O4and FeCr2O4 can effectively decompose into iron oxide and chromium oxide. As the temperature rising,the iron oxide is reduced to metallic iron and the reduction process follows the law of stepwise reduction. The chromium oxide can be reduced to metallic chromium at a higher temperature compared to iron oxide,and the experimental results are consistent with the thermodynamic calculation trend. When the carbon-containing pellets mixed at a ratio of 1∶4 are roasted at 1 300 ℃ for 60 minutes,the optimum reduction of carbon-containing pellets can be reached. The use of multiple solid waste co-processing methods can not only solve the problem of large amounts of dust accumulation,but also extract valuable metal elements from zinc-bearing dust and chromium-containing sludge to prepare metalized pellets. The method can also provide new ways for the harmless disposal of chromium-containing wastewater,realize comprehensive utilization of resources, and improve the economic benefits of enterprises.
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Received: 22 April 2021
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