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Study on production process of steel for frame saw blade developed by continuous heat treatment line |
ZENG Bin1, WANG Jing1, LIANG Liang1, LI Zhao-dong2, YONG Qi-long2 |
1. Technical Center, Lianyuan Iron and Steel Co., Ltd., Loudi 417009, Hunan, China; 2. Department of Structural Steels, Central Iron and Steel Research Institute Co., Ltd., Beijing 100081, China |
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Abstract Frame saw has been widely used in the stone processing industry. Steel for frame saw blade is an essential material for preparing frame saw and also a high value-added product in steel materials. The continuous quenching-tempering heat treatment equipment designed independently in China was used. It is planned to develop 75Cr1 high-strength and high-toughness heat-treated steel strip for 2.0 mm thin gauge frame saw blade,which is not used in the domestic and foreign markets at present,so as to improve the utilization rate of stone material. The austenitizing temperature of heating furnace,the melt temperature of Pb-Bi alloy and the tempering temperature were set in sequence on the continuous heat treatment line,and the effects of the three parameters on the microstructure and mechanical property of heat-treated steel strip were studied by using the material testing machine,Rockwell hardness tester,metallographic microscope and scanning electron microscope,to explore the optimal heat treatment process for producing high-performance frame saw blade material. The results show that the high-performance 75Cr1 heat-treated steel strip can be prepared with a thin gauge of 2 mm by martempering,when the austenitizing temperature is 930 ℃,the melt temperature of Pb-Bi alloy is 250-315 ℃,and the tempering temperature is 500-520 ℃. While,the yield strength is 1 157-1 241 MPa,the tensile strength is 1 275-1 368 MPa,the elongation is 8.8%-13.8%,the surface hardness is 39.5HRC-42.5HRC,the microstructure is tempered troostite+a small amount of bainite,and the grain size is extremely fine and uniform. By comparing the microstructure and mechanical property with the now available 3.0 mm thick gauge high-quality imported material from abroad, the developed 2.0 mm new thin gauge material can attain eqaul in quality of 3.0 mm imported material,and the 2.0 mm thin guage frame saw blade steel has been successfully developed,with superior comprehensive mechanical properties. The principle and parameter range of this continuous heat treatment are different from the traditional oil quenching and salt bath quenching. It is a new report and systematic study for heat treatment of 75Crl steel,which can provide process guidance for the development of this material.
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Received: 20 July 2022
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