Longitudinally profiled plate leveling theory based on linear decreasing leveling scheme
Jian-liang Sun1,2, Xing-ming Du1, Kai Li1, Yan Peng1,2
1 National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004, Hebei, China
2 State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004, Hebei, China
Longitudinally profiled plate leveling theory based on linear decreasing leveling scheme
Jian-liang Sun1,2, Xing-ming Du1, Kai Li1, Yan Peng1,2
1 National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004, Hebei, China
2 State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004, Hebei, China
摘要 An analytical model based on linear decreasing leveling scheme was proposed to investigate the longitudinally profiled plate leveling process. Considering the variable cross-sectional thickness of longitudinally profiled plate and the dynamic reductions in leveling rolls, the reduction models of upper and lower rolls, the leveling force model and the leveling moment model were established, respectively, based on linear decreasing leveling scheme. Moreover, the finite element model of longitudinally profiled plate leveling process was established based on ABAQUS. Then, the total displacements of upper and lower rolls, the leveling force and the stress distribution of longitudinally profiled plate in the leveling process were calculated. To verify the validity of the proposed models, calculated leveling forces were compared with the measured values, and very good agreements are found. Calculated results show that linear decreasing leveling scheme is suitable for leveling longitudinally profiled plate.
Abstract:An analytical model based on linear decreasing leveling scheme was proposed to investigate the longitudinally profiled plate leveling process. Considering the variable cross-sectional thickness of longitudinally profiled plate and the dynamic reductions in leveling rolls, the reduction models of upper and lower rolls, the leveling force model and the leveling moment model were established, respectively, based on linear decreasing leveling scheme. Moreover, the finite element model of longitudinally profiled plate leveling process was established based on ABAQUS. Then, the total displacements of upper and lower rolls, the leveling force and the stress distribution of longitudinally profiled plate in the leveling process were calculated. To verify the validity of the proposed models, calculated leveling forces were compared with the measured values, and very good agreements are found. Calculated results show that linear decreasing leveling scheme is suitable for leveling longitudinally profiled plate.
Jian-liang Sun,Xing-ming Du,Kai Li, et al. Longitudinally profiled plate leveling theory based on linear decreasing leveling scheme[J]. Journal of Iron and Steel Research International, 2019, 26(2): 130-136.
[1]
Shinichi S, Ryuji M, Tadashi O, et al. Steel products for shipbuilding. JFE Technical Report, 2004, (2): 41-48.
[2]
Liu Xianghua, Liu Xin, Fu Shutao, et al. Products by variable gauge rolling and their deep processing[J]. Steel Rolling, 2015,32(5):1-7.
[3]
Fumimaru K, Kazuyki M, Tadashi O, et al. Steel plates for bridge use and their application technologies[J]. JFE Technical Report, 2004, (2): 85-90.
[4]
RYABKOV N, JACKEL F, VAN PUTTEN K, et al. Production of Blanks with Thickness Transition in Longitudinal and Lateral Direction through 3D-strip profiled Rolling[J]. International Journal of Machine Tools & Manufacture, 2008, 36: 36-39.
[5]
Zhang Guangji, Liu Xianghua, Hu Xianlei, et al. Horizontal Velocity of Variable Gauge Rolling: Theory and Finite Elements Simulation[J]. Journal of Iron and Steel Research International, 2013, 20(10): 10-16.
[6]
Wang Chunfang, Dong Lianchao, Wang Yan. Metal Average Deformation Velocity and Forward Slip Model for Longitudinal profiled Plate Rolling Process[J]. Advanced Materials Research, 2014, (941-944): 1748-1751.
[7]
Liu Xianghua. Prospects for Variable Gauge Rolling: Technology, Theory and Application[J]. Journal of Iron and Steel Research International, 2011, 18(1): 1-7.
[8]
Du Ping, Hu Xianlei, Wang Jun, et al. Multiple Point Dynamic Setting for Variable Cross Section Rolling Process[J]. Journal of Iron and Steel Research, 2009, 21(11): 27-30.
[9]
Zhu Fuwen, Hu Xianlei, Wang Shijun, et al. Rolling Process Control Model of Medium and Heavy Wedge Shaped Plate[J]. Journal of Iron and Steel Research, 2009, 21(7): 53-58.
[10]
Yu Zhang, Jian Tan. Numerical Simulation and Vertical Motion Control of Rolls for Variable Gauge Rolling[J]. Journal of Iron and Steel Research International, 2015, 22(8): 703-708.
[11]
GAO Juan. Researching of Automatic Gauge Control and Rolling of Longitudinal profiled[D]. Dissertation for the Master Degree in Engineering, 2008.
[12]
Gui Hailian, Li Qiang, Huang Qingxue, et al. Analysis of contact problem using improved fast multipole BEM with variable element length theory[J]. Journal of Marine Science and Technology, 2013, 2(1): 1-7.
[13]
Gui Hailian, Huang Qingxue, Chen Yiming. Analysis of contact problems using mixed fast multipole boundary element method[J]. ICIC Express Letters, 2010, 4(4): 1281-1285.
[14]
Zhou Cunlong, Wang Guodong, Liu Xianghua, et al. Work Harding Modulus and Reverse Bend Curvature in Plate Hot Roller Leveling[J]. Journal of Plasticity Engineering, 2007, 14(4): 133-135.
[15]
Wang Xiaogang, Huang Qingxue, Ma Qin. Research on Wave Leveling Model in Plate Steel[J]. China Mechanical Engineering, 2009, 20(1): 95-98.
[16]
Wang Yongqin, Xu Wei, Yan Xingchun, et al. Research on Controlling Residual Stress in Width Direction of Medium Plate[J]. Iron and Steel, 2012, 47(4):60-32.
[17]
Cui Li, Shi Quanqiang, Liu Xianghua, et al. Residual Curvature of Longitudinal profiled Plate Roller in Leveling Process[J]. Journal of Iron and Steel Research International, 2003, 20(10): 23-27.
[18]
Cui Fu. Leveling Principle and Leveling Machine[D]. Metallurgical Industry Press, 2008: 83-107.