Corrosion behavior of Ni-based coating containing spherical tungsten carbides in hydrochloric acid solution
Shan-shan Liu1, Hai-yan Chen1,2, Xuan Zhao2, Li Fan2, Xiao-ming Guo1, Yan-sheng Yin2
1 School of Chemical and Environment Engineering, Shanghai Institute of Technology, Shanghai 201418, China
2 College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, China
Corrosion behavior of Ni-based coating containing spherical tungsten carbides in hydrochloric acid solution
Shan-shan Liu1, Hai-yan Chen1,2, Xuan Zhao2, Li Fan2, Xiao-ming Guo1, Yan-sheng Yin2
1 School of Chemical and Environment Engineering, Shanghai Institute of Technology, Shanghai 201418, China
2 College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, China
摘要 A Ni-based alloy coating with 30 wt.% spherical tungsten carbide particles was prepared through plasma transferred arc welding on 42CrMo steel. The composition and microstructure of the coating were examined through X-ray diffraction and scanning electron microscopy with energy-dispersive spectrometry. The corrosion behaviors of the coating compared to the Ni coating without tungsten carbide particles and to the bare substrate in a 0.5 mol/L HCl solution were presented through polarization curves, electrochemical impedance spectroscopy (EIS) measurements and long-term immersion tests. The results demonstrated that the composite coating microstructure comprised Ni matrix, Ni-rich phase, tungsten carbide particles, W-rich phase and Cr-rich phase. The polarization curves and EIS measurements presented that a passivation film, which mainly included Ni, Cr, Fe and W oxides, was formed in the composite coating that protected the substrate from corrosion by HCl solution. In the immersion tests, a micro-galvanic reaction at the new-formed phases and Ni matrix interface caused severe pit corrosion and Ni matrix consumption. The debonding of Ni-rich and W-rich phases could be observed with the immersion time extension. The tungsten carbide particles and Cr-rich phase were still attached on the surface for up to 30 days.
Abstract:A Ni-based alloy coating with 30 wt.% spherical tungsten carbide particles was prepared through plasma transferred arc welding on 42CrMo steel. The composition and microstructure of the coating were examined through X-ray diffraction and scanning electron microscopy with energy-dispersive spectrometry. The corrosion behaviors of the coating compared to the Ni coating without tungsten carbide particles and to the bare substrate in a 0.5 mol/L HCl solution were presented through polarization curves, electrochemical impedance spectroscopy (EIS) measurements and long-term immersion tests. The results demonstrated that the composite coating microstructure comprised Ni matrix, Ni-rich phase, tungsten carbide particles, W-rich phase and Cr-rich phase. The polarization curves and EIS measurements presented that a passivation film, which mainly included Ni, Cr, Fe and W oxides, was formed in the composite coating that protected the substrate from corrosion by HCl solution. In the immersion tests, a micro-galvanic reaction at the new-formed phases and Ni matrix interface caused severe pit corrosion and Ni matrix consumption. The debonding of Ni-rich and W-rich phases could be observed with the immersion time extension. The tungsten carbide particles and Cr-rich phase were still attached on the surface for up to 30 days.
Shan-shan Liu,Hai-yan Chen,Xuan Zhao, et al. Corrosion behavior of Ni-based coating containing spherical tungsten carbides in hydrochloric acid solution[J]. Journal of Iron and Steel Research International, 2019, 26(2): 191-199.
[1]
Q. Wang, X. Wang, H. Luo, J. Luo, Surf. Coat. Technol. 291 (2016) 250-257.
[2]
P. Crook, Mater. Corros. 56 (2005) 606-610.
[3]
S. E. Ziemniak, M. Hanson, Corros. Sci. 45 (2003) 1595-1618.
[4]
D. Zhang, X. Zhang, Surf. Coat. Technol. 190 (2005) 212-217.
[5]
E.Fernández, M.Cadenas, R.González, C.Navas, R.Fernández, J. deDamborenea,Wear. 259 (2005) 870-875.
[6]
A. Conde, F. Zubiri, y. J. de. Damborenea, Mater. Sci. Eng., A. 334 (2002) 233-238.
[7]
J. Rodr??guez, A. Mart??n, R. Fernández, J. E. Fernández, Wear. 255 (2003) 950-955.
[8]
P. Wu, H. M .Du, X. L. Chen, Z. Q. Li, H. L. Bai, E. Y. Jiang, Wear. 257 (2004) 142-147.
[9]
S. T .Aruna, V. K .William, GripsK. S. Rajam, J. Alloy. Compd, 468 (2009) 546-552.
[10]
C. Guo, J. Chen, J. Zhou, J, Zhao, L. Wang, Y. Yu, H. Zhou, Coat. Technol. 206 (2012) 2064-2071.
[11]
C. Guo, J. Zhou, J.Chen, J. Zhao, Y. Yu, H. Zhou, Wear. 270 (2011) 492-498.
[12]
L. Benea, S. Ba?a, E. D?n?il?, N. Caron, O. Raquet, P. Ponthiaux, J. Celis, Mater. Design. 65 (2015) 550-558.
[13]
M. J. Tobar, C. álvarez, J. M .Amado, G. Rodríguez, A. Yá?ez, Surf. Coat. Technol. 200 (2006) 6313-6317.
[14]
J. E. Cho, S. Y. Hwang, K. Y. Kim, Surf. Coat. Technol. 200 (2006) 2653-2662.
[15]
P. Farahmand, R. Kovacevic, Surf. Coat. Technol. 276 (2015) 121-135.
[16]
S. Mohajeri, A. Dolati, S .Rezagholibeiki, Mater. Chem. Phys. 129 (2011) 746-750.
[17]
S. Zhou, X. Zeng, Q. Hu, Y. Huang, Mater. Chem. Phys. 255 (2008) 1646-1653.
[18]
X. C. Zhang, B. S. Xu, Y. X. Wu, F. Z. Xuan, S. T. Tu, Appl. Surf. Sci. 254 (2008) 3879-3889.
[19]
V. Balasubramanian, A. K. Lakshminarayanan, R. Varahamoorthy, S. Babu, J. Iron Steel. Res. Int. 16(2009) 44-53.
[20]
D. Toma, W. Brandl, G. Marginean, Surf. Coat. Technol. 138 (2001) 149-158.
[21]
S. Si, X. Yuan, Y. Liu, Y. He, S. Keesam, J. Iron Steel. Res. Int. 13 (2006) 74-78.
[22]
Z. Q. Zhang, H. D. Wang, B. S. Xu, G. S. Zhang, Surf. Coat. Technol. 261 (2015) 60-68.
[23]
C. Katsich, E. Badisch, Surf. Coat. Technol.206 (2011) 1062-1068.
[24]
J. Wilden, J. P. Bergmann, H. Frank, J. Therm. Spray. Technol.15 (2006) 779.
[25]
R. L. Deuis, J. M. Yellup, C. Subramanian, Compos. Sci. Technol. 58 (1998) 299-309.
[26]
Z. Huang, Q. Hou, P. Wang, Surf. Coat. Technol.202 (2008) 2993-2999.
[27]
J. H. Chang, J. M Chou, R. I. Hsieh, J.L. Lee, Corros. Sci. 51 (2009) 987-996.
[28]
L. F. Liu, C. Y. Chao, D. D. Macdonald, J. Electrochem. Soc. 128 (1981) 1194-1198.
[29]
H. B. Fan, W. Zhang, G. Y. Wang, P. K. Liaw, J. Shen, Metall. Mater. Tran. A. 42 (2011) 1524-1533.
[30]
A. Bartkowska, A. Pertek, M. Poplawski, D. Bartkowski, D. prezestacki, A. Miklaszewski, Opt. Laser. Tech. 72 (2015) 191-201.
[31]
P. Farahmand, R. Kovacevic, Surf. Coat. Technol. 276 (2015) 121–135.
[32]
S. Matthew, B. James, M. Hyland, Corros. Sci. 51 (2009) 1172-1180.
[33]
A. Lekatou, E. Regoutas, A. E. Karantzalis, Corros. Sci. 20 (2008) 3389-3400
[34]
M. M. Verdian, K. Raeissi, M. Salehi, Corros. Sci. 52 (2010) 1052-1059.