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| The Influence of Gating System, Sand Grain Size and Mould Coating on Microstructure and Mechanical Properties of Thin Wall Ductile Iron |
| Hassan Jafari, Mohd Hasbullah Idris, Ali Ourdjini, et al |
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Abstract In this study, the effect of gating systems, mould coating and sand grain size on metallurgical and mechanical properties of TWDI casting were investigated. Two different gating systems; stepped and tapered runners, were used to cast strip samples. The thicknesses of the samples cast were 2.3, 3.3, 4.5, 5.4, 6.5, 7.5 and 8.5 mm. The samples were cast in CO2/silicate process moulds of two different sand grain sizes of 151 and 171 according to the AFS standard. To assess the effect of mould coat on the properties of TWDI, half of the moulds were coated with graphite-based zircon whilst the rest were left uncoated. The carbon equivalent (CE) of the molten metal prepared was 4.29% and poured at the temperatures of 1450��C. The microstructure of the cast specimens was analyzed by optical and scanning electron microscopes. Clemex Image Analyzer (CIA) was used to evaluate graphite nodule count, graphite nodules area fraction, roundness and diameter of the nodules of the TWDI cast samples. Brinell hardness and tensile tests were also conducted on all the samples. The results show that by using stepped runner gating system with uncoated and coarse sand grain size mould, roundness and graphite nodule counts decrease. However, graphite nodules diameter and area fraction increase. The results also show that finer sand grain size and coated mould produce longer distance of molten metal travel.
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Received: 04 December 2009
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2010, Vol. 17 
