|
|
Weldability of Ferritic Ductile Cast Iron Using Full Factorial Design of Experiment |
Mohsen Askari-Paykani,Mehrdad Shayan,Morteza Shamanian |
Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111, Iran |
|
|
Abstract The weldability of a ferritic ductile cast iron was investigated as a function of different consumables and welding conditions. A 23 full factorial experimental design was used to analyze the effect of factors and their interactions on ultimate tensile strength of weldments. The shielded metal arc welding (SMAW) process was used with two types of consumables (E7018 and ENi-CI) under eight different conditions using as-cast samples. The microstructural evolution and fracture mechanisms were investigated by optical microscopy and scanning electron microscopy (SEM), respectively. The hardness, tensile and impact tests were also performed to determine the weld quality. Based on experiment design, preheat, consumable, cooling condition, preheat-cooling and preheat-consumable interactions were significant factors. Preheat is the most effective factor and in the case of E7018, preheat and cooling conditions were the most sensible factors. It was found that buttering was the most appropriate welding method for ferritic ductile cast iron.
|
Received: 04 June 2012
Published: 20 February 2014
|
|
|
|
[1] |
Qing-mei JIANG,Xiao-qiang ZHANG,Li-qing CHEN. Weldability of 1000 MPa Grade Ultra-low Carbon Bainitic Steel[J]. Chinese Journal of Iron and Steel, 2016, 23(7): 705-710. |
[2] |
M. BALAKRISHNAN,V. BALASUBRAMANIAN,M��A. MUTHU MANICKAM. Evaluation of Zero and Sub-zero Temperature Tensile and Impact Properties of Quenched and Tempered Steel Weldments[J]. Chinese Journal of Iron and Steel, 2016, 23(11): 1177-1187. |
[3] |
WANG Xiao-nan,DI Hong-shuang,ZHANG Chi,DU Lin-xiu,DONG Xue-xin. Weldability of 780 MPa Super-High Strength Heavy-Duty Truck Crossbeam Steel[J]. Chinese Journal of Iron and Steel, 2012, 19(6): 64-69. |
[4] |
A.K.Lakshminarayanan. Effect of welding processes on tensile, impact, hardness and microstructure of AISI 409M ferritic stainless joints fabricated using duplex stainless steel filler metal[J]. Chinese Journal of Iron and Steel, 2009, 16(5): 66-0. |
[5] |
G Magudeeswaran;V Balasubramanian;G Madhusudhan Reddy;T S Balasubramanian. Effect of Welding Processes and Consumables on Tensile and Impact Properties of High Strength Quenched and Tempered Steel Joints[J]. Chinese Journal of Iron and Steel, 2008, 15(6): 87-0. |
[6] |
ZHANG Mei;LI Lin;FU Ren��yu;ZHANG Ji��cheng;WAN Zi. Weldability of Low Carbon Transformation Induced Plasticity Steel[J]. Chinese Journal of Iron and Steel, 2008, 15(5): 61-0. |
|
|
|
|