|
|
A rapid calculation method for predicting roll deformation of six-high rolling mill |
Li Xie1 . An-rui He1 . Chao Liu1 |
1 National Engineering Research Center for Advanced Rolling Technology, University of Science and Technology Beijing, Beijing 100083, China |
|
|
Abstract The method to predict roll deformation precisely and efficiently is vital for the strip shape control of six-high rolling mill. The traditional calculation methods of roll deformation, such as the finite element method and the influence function method, have been widely used due to their accuracies. However, the required calculation time is too long to be applied to the real-time control. Therefore, a rapid calculation method for predicting roll deformation of six-high rolling mill is proposed, which employs the finite difference method to calculate the roll deflection and uses a polynomial to describe the non-linear relationship between roll flattening and roll contact pressure. Furthermore, a new correction strategy is proposed in the iteration, where the roll center flattening and the roll flattening deviation are put forward and are corrected simultaneously in the iterative process according to the static equilibrium of roll. Finally, by the comparison with traditional methods, the proposed method is proved to be more efficiency and it’s suitable for the on-line calculation of the strip shape control.
|
Received: 21 July 2017
Published: 05 November 2018
|
|
|
|
Cite this article: |
XIE Li,HE An-Rui,LIU Tiao. A rapid calculation method for predicting roll deformation of six-high rolling mill[J]. Journal of Iron and Steel Research International, 2018, 25(9): 901-909.
|
|
|
|
[1] |
Wang XC, Yang Q, Sun YZ.Shape control strategy by bending force combination adjustment for 6-hi cold rolling mill[J].J Univ Sci Technol B, 2014, 36(6):825-829
|
[2] |
Sun JN, Xue T, Du FS.FEM Analysis of Contact Stress and Crown Control for Six-High CVC Mill[J].Iron & Steel, 2012, 47(2):49-52
|
[3] |
Yuan ZW, Xiao H, Xie H.Practice of Improving Roll Deformation Theory in Strip Rolling Process Based on Boundary Integral Equation Method[J].Metall Mater Trans A, 2014, 45(2):1019-1026
|
[4] |
Cho JH, Hwang SM.A New Model for the Prediction of Roll Deformation in a 20-High Sendzimir Mill[J].J Manuf Sci E-T ASME, 2014, 136(1):011004-1-011004-12
|
[5] |
Malik AS, Grandhi RV.A computational method to predict strip profile in rolling mills[J].J Mater Process Tech, 2008, 206(1):263-274
|
[6] |
Shohet KN, Townsend NA.Roll-Bending Methods of Crown Control in Four-High Plate Mills[J].J Iron Steel Inst, 1968, 206(11):0-0
|
[7] |
Edwards WJ, Spooner PD.Analysis of strip shape[J].Automation of Tandem Mills, A Collection of Monographs, Metals Society, 1973, 0(0):176-212
|
[8] |
Wang GD.The shape control and theory[M].Metallurgical Industry Press, 1986, 0(0):225-379
|
[9] |
Jiang ZY, Wei D, Tieu AK.Analysis of cold rolling of ultra thin strip[J].J Mater Pro-cess Tech, 2009, 209(1): 4584-4589
|
[10] |
Jiang ZY, Zhu HT, Tieu AK.Mechanics of roll edge contact in cold rolling of thin strip[J].Int J Mech Sci, 2006, 48(1):697-706
|
[11] |
Liang XG.Preset Model of Bending Force for Six-High Tandem Cold Rolling Mill[J].Iron & Steel, 2014, 49(10):40-43
|
[12] |
Bai JL, Wang JS, Wang GD, et al.Analysis of roll force distribution between rolls on a six-high mill[J].J Northeast Univ, 2005, 26(2):133-136
|
[13] |
Dai SN.The Research Based on Theory of Twenty-High Roll Mill Rapid Analysis Model of Shape[D].Yanshan Univ, 2014, 0(0):0-0
|
[14] |
Kong FF, He AR, Shao J.Research on Rapid Online Calculation Methods of Roll Stack Deformation[J].Chin J Mech Eng, 2012, 48(2):121-126
|
[15] |
Wang DC, Wu YL, Liu HM.High-efficiency calculation method for roll stack elas-tic deformation of four-high mill[J].Iron & Steel, 2015, 50(11):69-74
|
[16] |
Wang DC, Zhang W, Wang ZJ, et al.Fast shape prediction method for six-high cold rolling mill[J].Iron & Steel, 2016, 51(9):51-56
|
[17] |
Timoshenko SP, Goodier JN.Theory of Elasticity[J].3rd ed. McGraw-Hill, New York, 1970, 0(0):0-0
|
|
|
|