Analysis of slab temperature and stress under single roll heavy pressing for extra thick slab
DU Yi-zhe1,2, LI Li1,2, WANG Qin-zheng1,2, CHEN Deng-fu1,2
1. College of Materials Science and Engineering, Chongqing University, Chongqing 400030, China;
2. Chongqing Key Laboratory of Vanadium-Titanium Metallurgy and New Materials, Chongqing University, Chongqing 400030, China
Abstract:In order to obtain the influence of different reduction on slab temperature, stress and strain during heavy reduction, and to evaluate the tendency of corner and internal crack, the solidification heat transfer model of ultra heavy plate was established by using secondary cooling software of slab continuous casting, and the stress-strain model of single roll heavy reduction was established by Abaqus finite element software. The temperature distribution and stress-strain behavior of medium and extra thick plate were studied by numerical simulation. The results show that the surface temperature of the slab will be reduced by heavy pressing, and the decrease of the central temperature is about 1.4 times of that at the corner. The results show that the stress distribution of the slab along the thickness direction presents symmetry along the center, the stress decreases from the inner and outer arc to the center, and the temperature in the corner is the lowest and the stress is the largest. When the reduction increases from 5 to 30 mm, the maximum stress in the corner increases from 84 to 170 MPa, and the tendency of corner cracks increases. In the range of 5~30 mm reduction, the maximum equivalent plastic strain at the solidification front of the slab is less than the critical strain, so there is no internal crack in the slab.
杜一哲, 李丽, 汪勤政, 陈登福. 特厚板坯单辊重压下铸坯温度与应力的分析[J]. 连铸, 2021, 40(1): 47-54.
DU Yi-zhe, LI Li, WANG Qin-zheng, CHEN Deng-fu. Analysis of slab temperature and stress under single roll heavy pressing for extra thick slab. CONTINUOUS CASTING, 2021, 40(1): 47-54.
Raihle C M, Fredriksson H. On the formation of pipes and centerline segregates in continuously cast billets[J]. Metallurgical and Materials Transactions B, 1994, 25(1): 123.
Zeze M, Misumi H, Nagata S, et al. Segregation behavior and deformation behavior during soft-reduction of unsolidified steel ingot[J]. Tetsu-to-Hagane, 2009, 87(2): 71.
Yamanaka A, Nakajima K, Okamura K. Critical strain for internal crack formation in continuous casting[J]. Ironmaking and Steelmaking, 1995, 22(6): 508.
YU Sheng, LONG Mu-jun, WANG Qin-zheng, et al. Effect of the strand corner structure on the corner stress during the bending and straightening processes in slab continuous casting[J]. Journal of Manufacturing Processes, 2019, 48:270.
XU Zhi-gang, WANG Xin-hua, JIANG Min. Investigation on improvement of center porosity with heavy reduction in continuously cast thick slabs[J]. Steel Research International, 2017, 88(2):123.
[19]
陈登福,颜广庭.连铸二冷区的夹辊与铸坯间传热研究[J].炼钢,1991(1):39.
[20]
DONG Sheng-qian, YA Ya-peng, JIA Dong-deng. Hot deformation behavior and constitutive modeling of Q345E alloy steel under hot compression[J]. Journal of Central South University, 2017,24(2):284.
[21]
Friedman E. Thermomechanical analysis of the welding process using the finite element method[J]. Journal of Pressure Vessel Technology, 1975, 97(3): 206.
[22]
Tszeng T C, Kobayashi S. Stress analysis in solidification processes: Application to continuous casting[J]. International Journal of Machine Tools and Manufacture, 1989, 29(1): 12.
LI Tian-xiang, LI Hai-jun, LI Rui-hao, et al. Analysis of ductile fractures at the surface of continuous casting steel during hot-core heavy reduction rolling[J]. Journal of Materials Processing Technology, 2020, 283.