Abstract:In order to effectively control the molten steel flow and complex multiphase flow behavior in the high casting speed slab mold, a new type of freestanding adjustable combination electromagnetic brake (FAC-EMBr) was introduced. The electromagnetic field characteristics in FAC-EMBr mold and the flow control behaviors of the new type of magnetic field were studied by numerical simulation. The numerical simulation results showed that the uniformly distributed magnetic fields were formed in the upward and downward backflow region and meniscus region of the mold by applying FAC-EMBr, and then the molten steel flow in the three key regions were controlled. Combined action of the horizontal and vertical magnetic poles can significantly reduce the impact strength of the jet on the narrow face of the mold, and reduce the molten steel velocity of upward and downward backflow. Compared with the case without electromagnetic brake and the case with EMBr ruler, the wave height of the meniscus with FAC-EMBr is reduced to 14.5 mm. Even at a high casting speed (2.2 m/min), an effective flow control effect can be obtained with the aplication of FAC-EMBr.
Calderón-ramos I, Morales R D, Servín-castañeda R, et al. Modeling study of turbulent flow in a continuous casting slab mold comparing three ports SEN designs[J]. ISIJ International, 2019, 59(1): 76.
[2]
Yang H, Vanka S P, Thomas B G. Mathematical modeling of multiphase flow in steel continuous casting[J]. ISIJ International, 2019, 59(6): 956.
Choi S L, Ryu K J, Park H S. Numerical simulation on the effect of an electromagnetic brake to continuous thin slab casting[J].Metals and Materials International, 2002, 8(6): 527.
[9]
Sarkar S, Singh V, Ajmani S K, et al. Effect of double ruler magnetic field in controlling meniscus flow and turbulence intensity distribution in continuous slab casting mold[J]. ISIJ International, 2016, 56(12): 2181.
[10]
WANG Y F, DONG A P, ZHANG L F. Effect of slide gate and EMBr on the transport of inclusions and bubbles in slab continuous casting strands[J]. Steel Research International, 2011, 82(4): 428.
[11]
Jin K, Vanka S P, Thomas B G. Large eddy simulations of electromagnetic braking effects on argon bubble transport and capture in a steel continuous casting mold[J]. Metallurgical and Materials Transactions B, 2018, 49(3): 1360.
[12]
YU H Q, ZHU M Y. Numerical simulation of the effects of electromagnetic brake and argon gas injection on the three-dimensional multiphase flow and heat transfer in slab continuous casting mold[J]. ISIJ International, 2008, 48(5): 548.
[13]
WANG Y F, ZHANG L F. Fluid flow-related transport phenomena in steel slab continuous casting strands under electromagnetic brake[J]. Metallurgical and Materials Transactions B, 2011, 42(4): 1319.
[14]
Harada H, Toh T, Ishii T, et al. Effect of magnetic field conditions on the electromagnetic braking efficiency[J]. ISIJ International, 2001, 41(10): 1236.
[15]
Idogawa A, Sugizawa M, Takeuchi S, et al. Control of molten steel flow in continuous casting mold by two static magnetic fields imposed on whole width[J]. Materials Science and Engineering A, 1993, 173(1/2):293.
[16]
Moon K H,Shin H K,Kim B J,et al. Flow control of molten steel by electromagnetic brake in the continuous casting mold[J]. ISIJ International, 1996, 36(1): 201.
[17]
Kollberg S, Lofgren P. Improving productivity and quality in thick slab casting by direct control of FC mould[J]. Revue de Métallurgie, 2005, 102(6):431.
[18]
Singh R, Thomas B G, Vanka S P. Large eddy simulations of double-ruler electromagnetic field effect on transient flow during continuous casting[J]. Metallurgical and Materials Transactions B, 2014, 45(3):1098.
[19]
Hwang Y S,Cha P R,Nam H S,et al. Numerical analysis of on the fluid flow and the influences meniscus shape of operational parameters in slab caster with EMBR[J]. ISIJ International, 1997, 37(7): 659.
[20]
Schurmann D, Glavinić I, Willers B, et al. Impact of the electromagnetic brake position on the flow structure in a slab continuous casting mold: An experimental parameter study[J]. Metallurgical and Materials Transactions B, 2020, 51(1): 61.
LI Z, ZHANG L T, MA D Z, et al. Numerical simulation on flow characteristic of molten steel in the mold with freestanding adjustable combination electromagnetic brake[J]. Metallurgical and Materials Transactions B, 2020, 51(6): 2609.
[25]
LI Z, ZHANG L T, BAO Y M, et al. Influence of the vertical pole parameters on molten steel flow and meniscus behavior in a FAC-EMBr controlled mold[J]. Metallurgical and Materials Transactions B, 2022, 53(2): 938.