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Distribution and evolution of temperature in constant temperature billet of continuous casting process by induction heating |
XU Yan-yi1, ZHANG Yun-hu1, LI Qing-ping2, ZHENG Tian-qing1, ZHAI Qi-jie1 |
1. Center for Advanced Solidification Technology, Shanghai University, Shanghai 200072, China; 2. Xianyang Bomco Steel Tube and Wire Rope Co., Ltd., Xianyang 712000, Shaanxi, China |
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Abstract Constant temperature billet of continuous casting is an effective means to realize direct rolling process. In order to achieve the purpose of constant temperature casting of round billet, a method of constant temperature casting by variable power induction heating in the cutting section of continuous casting billet was put forward according to the principle of induction heating. Feasibility study on the method was performed by numerical simulations. The numerical results showed that magnetic flux density and induced electric current are induced inside the billet by applying alternating current into coils. Magnetic flux density and induced electric current are assembled in the vicinity of the billet surface. In addition, Joule heating induced by induced electric current is beneficial to a uniform distribution of temperature in round billet. The effect of induction heating on constant temperature round billet first increases and then decreases with the increase of frequency or the velocity of billet. It indicated that a constant temperature round billet can be obtained by induction heating with a variable power. In order to optimize induction heating power, a theoretical model on induction heating power was established. According to the theoretical model, induction heating power achieving constant temperature billet is related to geometric dimensions, material properties, initial temperature and velocity of billet and the length of coils.
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Received: 08 March 2021
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