|
|
Optimization of asymmetric flow field and temperature field of ultra-thin and large section beam blank mould |
LI Si-jun1, PENG Yong-xiang1, LI Ping1, NING Wei2, DU Jin-ke1, FU Chang-wei1 |
1. Technology Center, Laiwu Branch of Shandong Iron and Steel Co., Ltd., Laiwu 271104, Shandong, China; 2. Steelmaking Plant, Laiwu Branch of Shandong Iron and Steel Co., Ltd., Laiwu 271104, Shandong, China |
|
|
Abstract A 0.7∶1 hydraulic test model was established to optimize the nozzle structure to improve the flow field of ultra-thin large section blank, and the three-dimensional flow field and temperature field of molten steel in the mold and its secondary cooling section were numerically simulated under actual production conditions. It was showed that the flow field distribution in the existing through nozzle mould was extremely asymmetric and the response time of each position of the mould was quite different, resulting in the uneven distribution of temperature and composition in the mold. The optimized three-side hole and one bottom-hole nozzle effectively solves the problem of long and inconsistent response time at different positions of the mould and improves the serious asymmetric flow field during single-point straight-through nozzle pouring. The temperature difference between the pouring side and the non pouring side is significantly reduced, and the temperature change along the drawing direction is also more reasonable, which is conducive to the formation of a good solidified shell. This process provides guidance for actual production.
|
Received: 07 July 2021
|
|
|
|
[1] |
杜金科, 李四军, 彭永香,等. 超薄异型坯连铸机非平衡单点浇铸实践与分析[J]. 山东冶金, 2019, 41(5):28.
|
[2] |
ZHANG L L,CHEN D F,LONG M J,et al. Study on the fluid flow in a semi- open- stream- poured beam blank continuous casting mold with submerged refractory funnels by multiphase modeling[J]. Metals,2016,6(5):104.
|
[3] |
ZHU D,CHUN T,PAN J,et al. Influence of basicity and MgO content on metallurgical performances of brazilian specularite pellets[J]. International Journal of Mineral Processing,2013,125:51.
|
[4] |
石雷, 张丽娜, 肖克勇,等. 热轧H型钢翼缘斜度控制方法及措施[J]. 中国冶金, 2021, 31(4): 74.
|
[5] |
赵培林, 韩文习, 杨志杰, 等. 夹杂物对海工用H型钢冲击韧性影响及分析[J]. 中国冶金, 2020, 30(2): 74.
|
[6] |
邓爱军,蒲雪峰,左小坦,等. H型钢V形开裂的缺陷研究与优化[J]. 钢铁, 2019, 54(8): 161.
|
[7] |
汪杰, 吴保桥, 张建, 等. Nb-V、Nb-Ti对重型热轧H型钢强韧性的影响[J]. 中国冶金, 2020, 30(11): 47.
|
[8] |
陈庆. 异型坯连铸二冷区温度与应力的数值模拟研究[D]. 马鞍山:安徽工业大学, 2019.
|
[9] |
李四军, 杜金科, 彭永香,等. 莱钢异型坯单点非平衡浇铸的数值模拟[J]. 连铸, 2020 (3):1.
|
[10] |
李萍, 李四军, 彭永香,等. 非平衡布流异型坯结晶器水口结构优化的物理模拟[J]. 炼钢, 2020, 36(1):43.
|
[11] |
公斌, 宁伟, 卢波,等. 异型坯单点浇注条件下结晶器控制模型研究与应用[J]. 山东冶金, 2020, 42(1):32.
|
[12] |
王中学, 李四军, 何飞,等. 一种超薄大规格含铝钢异型坯的单点非平衡保护浇铸装置及使用方法, 中国:CN109304432A[P]. 2019-02-05.
|
[13] |
邹涛, 战东平, 张慧书,等. 板坯连铸结晶器水口优化数理试验研究[J]. 钢铁研究学报, 2020, 32(4):304.
|
[14] |
王伟,朱立光,张彩军,等.180 mm×610 mm板坯连铸结晶器内流场水模型及数值模拟[J].中国冶金,2020,30(2):46.
|
[15] |
薛瑞, 张燕超, 张彩军,等. 160 mm×160 mm小方坯连铸结晶器内流场数值模拟[J]. 中国冶金, 2020,30(1):51.
|
[16] |
张帅. H型异型坯结晶器钢液流动与凝固规律的研究[D]. 秦皇岛:燕山大学,2013.
|
[17] |
葛阳阳. 重轨钢连铸中间包流场优化和夹杂物去除模拟研究[D]. 邯郸:河北工程大学,2020.
|
[18] |
刘珂, 季晨曦, 王胜东,等. MCCR产线110 mm薄板坯结晶器流场的数值模拟[J]. 钢铁研究学报,2021, 33(2):143.
|
[19] |
伍旋, 王明林, 张延玲,等. 高拉速板坯结晶器流场影响因素的模拟研究[J]. 炼钢, 2020, 36(1):27.
|
[1] |
ZHANG Xiang,XIE Qinghua,NI Peiyuan,LI Ying. Flow behavior of molten steel in SEN during fullnozzle selfswirling flow continuous casting[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2022, 34(7): 629-638. |
[2] |
LIU Siyang1,BAI Ruiqiang1,CHEN Wen2,YANG Xin1,ZHANG Junhong1,HE Zhijun1. Wetting and erosion behavior between molten iron and aluminumcarbon water nozzle in electric field[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2022, 34(7): 648-654. |
[3] |
CHEN Bin, LI Hai-bo, JI Chen-xi, LIU Guo-liang, ZHOU Hai-chen. Influence of casting parameters on level fluctuations and its industrial application[J]. Iron and Steel, 2022, 57(7): 86-94. |
[4] |
CHENG Jinqi, ZHANG Liqiang, FU Kaixuan, ZHAO Aonan. Research and application of automatic control system of argon blowing at ladle shroud[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2022, 34(6): 562-570. |
[5] |
YANG Ting-song, BAI Yu-hang, LEI Zhen-yao, XU Zhi-qiang, DU Feng-shan. Influence of magnetic gathering structures on roll profile electromagnetic control ability[J]. Iron and Steel, 2022, 57(5): 81-89. |
[6] |
ZHAO Peng1,2,ZHANG Hua1,2,FANG Qing1,2,WANG Jiahui1,2, WU Guoliang1,2,NI Hongwei1,2. Numerical study on strandblocking operation of a sixstrand square billet tundish [J]. JOURNAL OF IRON AND STEEL RESEARCH , 2022, 34(5): 438-450. |
|
|
|
|