|
|
Effect slag modification on vortex entrapment in ladle |
WU Xu-feng1, ZHANG Cai-gui1, WANG De-yong2 |
1. Technology Center, Meishan Iron and Steel Co., Ltd., Nanjing 210039, Jiangsu, China; 2. School of Iron and Steel, Soochow University, Suzhou 215021, Jiangsu, China |
|
|
Abstract Ladle capping can improve the thermal insulation effect of the ladle, which is beneficial for saving energy and reducing consumption for steel plant. However, under ladle capping condition, the temperature of top slag is higher and the flow is better, which is more likely to cause the vortex slag at the end of casting and increase the defect rate of slag inclusion.Method of ladle slag modification to suppress slag entrapment by vortex is proposed and studied in this paper. Taking the high basicity reducing slag as the research object, basic idea of slag modification was clarified through phase diagram analysis. Viscosity values of designed slag modification schemes were calculated by FactSage software. The results showed that adding lime or light burnt dolomite could help to increase the viscosity of ladle slag, and the viscosity increasing effects of them were similar. The above conclusions were also verified by the slag viscosity measurement experiment. Industrial experiment was carried out based on BaCO3 tracer method. The results showed that the number of large particle inclusions decreased significantly. After the application of the new top slag modification technology, the averaged slag entrapment defect rate has been reduced from 0.57% to 0.42%.
|
Received: 24 January 2022
|
|
|
|
[1] |
张月星,安永超,刘绍明,等. 迁钢210 t钢包全程加盖工艺及实践[J]. 中国冶金, 2019, 29(4): 60.
|
[2] |
徐海强,王胜,郭士萌,等. 钢包钢水保温技术效果对比[J].河北冶金, 2020 (3): 61.
|
[3] |
王生金. 钢包高效周转生产实践[J]. 河北冶金, 2017(1):68.
|
[4] |
闫川川,王高飞.基于故障树法对钢包加盖设备常见故障分析[J].中国冶金,2019,29(11):72.
|
[5] |
钟凯,王崇,张启东,等.提高加盖钢包自开率的研究与实践[J].中国冶金,2019,29(3):36.
|
[6] |
张启东,聂作禄.自主集成300 t钢包加盖技术在京唐的应用实践[J].中国冶金,2017,27(12):49.
|
[7] |
李德军,许孟春,李晓伟,等. 旋涡对钢液的不利影响及防范措施[J].鞍钢技术, 2016(4): 10.
|
[8] |
谷莹,李强,陈龙. 关于转炉出钢过程旋涡卷渣的消除方法探究[J].冶金与材料, 2021, 41(1): 134.
|
[9] |
夏兆东,邓丽琴,王德永. 梅钢250 t钢包浇铸过程旋涡卷渣行为研究[J].炼钢, 2020, 36(3): 44.
|
[10] |
王超,张慧,王明林,等.电磁搅拌下圆坯结晶器内卷渣现象的物理模拟[J].钢铁,2014,49(6):48.
|
[11] |
程鹏飞,唐海燕,吴光辉,等.方坯连铸结晶器内表面流速与卷渣行为模拟[J].连铸,2017(2):1.
|
[12] |
雷洪,许海虹,朱苗勇,等.高速连铸结晶器内卷渣机理及其控制研究[J].钢铁,1999,34(8):22.
|
[13] |
Davila O, Morales R D, Garcia-Demedices L. Mathematical simulation of fluid dynamics during steel draining operations from a ladle[J]. Metallurgical and Materials Transaction B, 2006, 37(1): 71.
|
[14] |
黄晔, 叶树峰, 李美明. 浇注过程的防下渣技术[J]. 炼钢, 1996, 12(2): 26.
|
[15] |
李海峰. 自由表面旋涡的机制研究[D]. 上海:上海大学, 2008.
|
[16] |
唐海燕,梁永昌. 钢包浇注末期汇流旋涡形成机理及影响因素[J]. 金属学报, 2016, 52(5): 519.
|
[17] |
胡群,唐海燕,李小松,等. 钢包浇注过程中旋涡临界高度控制[J]. 钢铁, 2021, 56(6): 35.
|
[18] |
张瑞东,艾新港,李胜利,等. 70 t钢包浇注过程中漩涡形成高度与临界高度的水模研究[J]. 辽宁科技大学学报, 2019, 42(2): 91.
|
[19] |
梁永昌, 唐海燕, 江涛,等. 钢包浇铸末期汇流旋涡形成的影响因素研究[J]. 炼钢, 2016, 32(3): 35.
|
[20] |
周秀丽,郝月莹,屈天鹏. 钢包浇注过程中自由表面旋涡流动行为的物理模拟研究[J]. 工业加热, 2017, 46(2): 33.
|
[21] |
屈天鹏,郭瑞琪,郝月莹,等. 连铸钢包浇注过程中旋涡的形成机理[J]. 钢铁研究学报, 2016, 28(8): 22.
|
[22] |
冯巍,屈天鹏,王德永. 冶金过程旋涡流动行为模拟研究[J]. 连铸, 2019 (5): 1.
|
[23] |
Dardik I , Kapusta A , Mikhailovich B , et al. Methods and facilities for suppressing vortices arising in tundishes or ladles during their respective discharge: US, US20060131795A1[P]. 2006.
|
[24] |
Suh J W, Park J, Kim H, et al. Suppression of the vortex in ladle by static magnetic field[J]. ISIJ International, 2001, 41(7): 689.
|
[25] |
邓安元,许秀杰,王恩刚,等.圆坯钢电磁软接触连铸的实验研究[J].钢铁,2009,44(4):33.
|
[26] |
韩毅华,刘少寒,朱立光.软接触电磁连铸结晶器保护渣冶金行为的研究进展[J].河北冶金,2021(5):1.
|
[27] |
李壮,徐宇,王恩刚.板坯电磁连铸结晶器内钢/渣界面波动及流动行为的数值模拟[J].连铸,2016 (2):1.
|
[28] |
侯晓光,王恩刚,张永杰,等.不锈钢软接触电磁连铸的工业试验[J].钢铁,2015,50(11):45.
|
[29] |
王强,王连钰,李宏侠,等. 钢包出钢末期漩涡抑制机理探究及防漩设计[J]. 金属学报, 2018, 54(7): 959.
|
[30] |
Ono-Nakazato H, Taguchi K, Usui T, et al. Prevention method of swirling flow generation in discharging liquid in the reactor vessel[J]. Journal of the Japanese Society for Experimental Mechanisms, 2007,7(s1): 147.
|
[31] |
陶立群,姜茂发,王德永,等.连铸中间包底吹氩物理模拟和工业实践[J].钢铁,2006,41(5):32.
|
[32] |
李扬洲,张大德,赵克文,等.高速板坯连铸的钢水净化技术及效果[J].钢铁,2000,35(8):21.
|
[33] |
曾俊,代开举,薛飞,等.中间包底吹气正交试验数值模拟研究[J].连铸,2017 (4):6.
|
[34] |
Mazzaferro G M, Piva M, Ferro S P, et al. Experimental and numerical analysis of ladle teeming process[J]. Ironmaking and Steelmaking, 2004, 31(6): 503.
|
[35] |
LIN R, YAN Z G, LIU T, et al. Water modelling on the effect of trapezoidal nozzle on vortex during teeming in ladle[J]. Advanced Materials Research, 2011, 295/296/297: 716.
|
[36] |
吴振刚,陈永范,王爱东,等.薄板坯高拉速浸入式水口研究与优化[J].连铸,2020 (1):29.
|
[37] |
郑和武,沈巧珍,骈建峰,等.板坯浸入式水口的优化[J].连铸,2014(2):5.
|
[38] |
赵岩,雷洪,周骏,等.侧孔长水口两流非对称中间包流场优化[J].钢铁,2012,47(4):28.
|
[39] |
袁静,时朋召,徐李军,等.250 mm厚板坯结晶器浸入式水口结构的优化研究[J].连铸,2019 (4):19.
|
[40] |
赵丽娜,唐国章,李俊国,等. CaO-MgO-Al2O3-SiO2四元精炼渣系黏度的热力学模拟[J]. 钢铁钒钛, 2015, 36(4): 101.
|
[1] |
Yan-zhu Huo, Hua-zhi Gu, Juan Yang, Ao Huang, Zheng Ma. Thickness monitoring and discontinuous degradation mechanism of wear lining refractories for refining ladle[J]. JOURNAL OF IRON AND STEEL RESEARCH,INTERNATIONAL, 2022, 29(7): 1110-1118. |
[2] |
WEN Xin1,REN Ying1,ZHANG Lifeng2. Cleanliness of GCr15 bearing steel refined by RH and VD vacuum processes[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2022, 34(7): 613-621. |
[3] |
ZHAO Xianjiu1,2,ZHANG Jieyu2,3,LI Chuanjun2,3. Analysis of formation mechanism about Ca-Mg-Al spineltype inclusions in cold thin rolling sheet[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2022, 34(7): 664-671. |
[4] |
YANG Jian, LI Ting-ting. Research progress on inclusion control of non-oriented silicon steel with REM treatment[J]. Iron and Steel, 2022, 57(7): 1-15. |
[5] |
DU Yi-nuo, GUO Lei, YANG Yang, ZHANG Shuai, YU Han-zhang, GUO Zhan-cheng. Numerical simulation of inclusions floating behavior under supergravity field in liquid steel[J]. Iron and Steel, 2022, 57(7): 54-62. |
[6] |
GUO Shuai, ZHU Hang-yu, ZHOU Jie, DONG Shuai, LIANG Yin. Effects of inclusions on stress field in low-density steel under compressive loading[J]. Iron and Steel, 2022, 57(7): 63-72. |
|
|
|
|