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Position of electromagnetic stirring at solidification end of continuous casting billet and optimization of continuous casting process |
PAN Peng1, HOU Dong1, GE Wen-ying2, LIU Bing2, QU Tian-peng1, WANG De-yong1 |
1. College of Iron and Steel, Soochow University, Suzhou 215000, Jiangsu, China; 2. Laiwu Branch, Shandong Iron and Steel Co., Ltd., Jinan 271100, Shandong, China |
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Abstract In order to predict the position of the solidified end of 180 mm×220 mm bearing steel billet, the nail shooting test was carried out on a billet caster in China, and the research on the position of solidified end of continuous casting process parameters (superheat, cooling strength, drawing speed) was studied based on Thercast simulation. The results show that the end point of solidification of 180 mm×220 mm bearing steel billet is 11.39 m away from menscus, and the end electromagnetic stirring position is 11.40 m at the superheat temperature of 20 ℃ and drawing speed of 0.85 m/min, which cannot give full play to the role of end electromagnetic stirring. According to the nail test, Thercast simulation results, equipment conditions, production rhythm and other factors, the continuous casting process was optimized. The mold water and foot roller water is appropriately reduced, other parameters remain unchanged. The low quality of continuous casting billet shows that there are loose shrinkage holes in the center of the billet before the process optimization, and the central porosity is grade 1 and the central segregation is grade 0 after the process optimization, which meet the quality requirements. In addition, the carbon range of the billet after the process optimization is tested by the nine-point method, and the value is no more than 0.12%, which meets the quality requirements.
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Received: 10 January 2022
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