基于机器学习的含铋易切削钢夹杂物分析
Machine learning-based analysis of inclusions in Bi-alloyed free-cutting steel
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摘要: 复杂多相夹杂物的精准识别是开发环保型铋系易切削钢的关键。传统金相显微镜方法难以实现对含铋易切削相的可靠分类与统计,现有商业化夹杂物自动分析系统在识别亮暗共存、形态复杂的MnS-Bi复合夹杂物时仍存在识别能力不足的问题。基于U-Net神经网络已有的语义分割框架,结合矿物自动分析仪(mineral liberation analyzer,MLA)开发出自动图像颗粒分析系统,通过解析背散射电子(backscattered electron,BSE)衬度层级规律(铋>钢基体>MnS>硅酸盐),并以MLA分析数据作为训练掩膜,实现了对MnS、铋单质及其二元和三元复合夹杂物的精准分类。同时,通过与BSE结果的误差统计比较,构建夹杂物学习偏好机制,有效克服由MLA分辨率限制导致的识别误差,提升了模型精度。该系统可输出包括夹杂物类型、尺寸、面积、等效直径及空间分布在内的多维度量化数据。分类后的夹杂物统计结果表明,铋含量的提高对团簇状夹杂物数量略有改善作用,铋对夹杂物的粗化有一定促进作用;随着铋含量增加,铋单质颗粒的数量与尺寸均显著上升;铋元素更倾向于以Bi-MnS复合形式存在于较大尺寸夹杂物中。该方法不仅适用于当前含铋夹杂物体系,还可推广至其他复合第二相的智能识别与定量分析,为钢铁材料第二相的定量化表征与性能优化提供了可靠的技术路径。Abstract: Accurate identification of complex multiphase inclusions is critical for the development of environmentally friendly Bi-based free-cutting steels. Traditional metallographic microscopy methods fail to reliably classify and quantify Bi-alloyed free-cutting phases, while existing commercial automated inclusion analysis systems still show limited capability in identifying MnS-Bi composite inclusions with complex morphologies and coexisting bright/dark contrasts. Based on the existing semantic segmentation framework of U-Net neural network and combined with mineral liberation analyzer (MLA), an automatic image particle analysis system was developed. By exploiting the backscattered electron (BSE) contrast hierarchy (Bi>steel matrix>MnS>silicate) and using MLA data as training masks, the system enabled precise classification of MnS, elemental Bi, and their binary/ternary composite inclusions. Furthermore, by statistically comparing errors with BSE results, an inclusion learning preference was construted to correct errors caused by MLA resolution limitations, thereby improving model accuracy. The system outputs multidimensional quantitative data including inclusion type, size, area, equivalent diameter, and spatial distribution. Statistical analysis reveals that increasing Bi content slightly improves the clustering of inclusions but also promotes their coarsening. Both number and size of elemental Bi particles increase significantly with higher Bi content. Moreover, Bi tends to exist in larger inclusions in the form of Bi-MnS composites. This methodology is not only applicable to current Bi-containing inclusion systems but can also be extended to the intelligent recognition and quantitative analysis of other composite second phases, providing a reliable technical pathway for quantitative characterization and performance optimization of secondary phases in steels.
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