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冶金流程工程学理论在马钢炼钢系统的应用与实践

Application practice of metallurgical process engineering theory in steelmaking system of Masteel

  • 摘要: 时间对于制造流程中各单元工序间协调运行具有决定性影响。要实现制造流程动态-有序运行,各单元工序在时间因素上的协调至关重要。介绍了流程运行优化的理论基础与方法,针对马钢薄板炼钢系统,通过过程事件与时间解析,找出连铸拉速、空包运行等影响时间的关键因素,在此基础上提出缩短转炉供氧时间和出钢时间,降低LF(ladle furnace)炉的使用频率,提高连铸机拉速和连浇次数,减少空包的运行时间和重包的运输等时间,以提高炼钢系统的生产运行效率。通过工艺路径、工艺技术和界面技术等攻关,有效缩短了各单元工序的工艺处理时间、等待时间,流程整体运行得到优化,基本实现了流程动态-有序、协同-连续运行,大幅提升了流程生产效率,转炉冶炼周期缩短了6 min、连铸浇铸周期缩短了3.3~9.6 min、空包运行时间缩短了23~40 min,在线钢包运行数量从17个减少到14个,粗钢产量由744万t/a增加到973万t/a,增加了约30%。

     

    Abstract: Time has a decisive influence on the coordinated operation among each processes in the manufacturing process. To achieve the dynamic and orderly operation of the manufacturing process, the coordination of each process in terms of time factors is very importance. The theoretical basis and methods of process optimization were introduced. Focusing on the thin plate steel-making system of Masteel, through events and time analysis, the key factors affecting time were proposed, such as casting speed and empty ladle operation time. Based on this, the primary measures to improve the operational efficiency of the steelmaking system were proposed, such as shortening the oxygen supply time and tapping time of the converter, reducing the use frequency of the LF(label furnace), increasing the casting speed and continuous casting times of CC(continuous casting), and reducing the running time of empty ladles and the transportation time of heavy ladles. Through the process path, process technology and interface technology research, the processing time and waiting time of each process had been shortened, and the operation of the process had been optimized. The dynamic-orderly, collaborative-continuous operation of the process has been basically achieved, significantly improving the production efficiency of the process. The converter operation cycle, CC pouring cycle, and empty ladle operation time are reduced by 6 min, 3.3-9.6 min, and 23-40 min, respectively. The number of online ladles decrease from 17 to 14. The crude steel output has increased from 7.44 Mt/a to 9.73 Mt/a, approximately 30% has been increased.

     

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