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2024年, 第31卷, 第07期 刊出日期:2024-07-25
  

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  • Wei Fang1, Jia-xin Huang1, Tie-xu Peng1, Yang Long1, Fu-xing Yin2
    钢铁研究学报(英文版). 2024, 31(07): 1555-1581.
    https://doi.org/10.1007/s42243-024-01179-5
    摘要 ( )   可视化   收藏
    Steels are widely used as structural materials, making them essential for supporting our lives and industries. However, further improving the comprehensive properties of steel through traditional trial-and-error methods becomes challenging due to the continuous development and numerous processing parameters involved in steel production. To address this challenge, the application of machine learning methods becomes crucial in establishing complex relationships between manufacturing processes and steel performance. This review begins with a general overview of machine learning methods and subsequently introduces various performance predictions in steel materials. The classification of performance prediction was used to assess the current application of machine learning model-assisted design. Several important issues, such as data source and characteristics, intermediate features, algorithm optimization, key feature analysis, and the role of environmental factors, were summarized and analyzed. These insights will be beneficial and enlightening to future research endeavors in this field.
  • 论著
  • Yong-chao Han1,2, Zhi-he Dou1,2, Rui Zhang1,2, Ting-an Zhang1,2, Shuai Fang1,2
    钢铁研究学报(英文版). 2024, 31(07): 1582-1589.
    https://doi.org/10.1007/s42243-023-01156-4
    摘要 ( )   可视化   收藏
    To comprehensively utilize the low-iron high-vanadium–titanium magnetite, a new method of vortex smelting reduction of vanadium–titanium magnetite was proposed, and the enrichment and reconstitution regularity of Ti-bearing phases in the slag was investigated through X-ray fluorescence spectrometry, X-ray photoelectron spectroscopy, X-ray diffraction analysis, and optical microscopy. The phase diagram revealed that the preferential crystallization of MgTi2O5 can be achieved by adjusting the CaO, MgO, and TiO2 contents of slag. The predominant Ti-bearing phases in the slag obtained from the reduction process are MgxTi3-xO5 (0 B x B 1) and CaTiO3. FeTiO3 is present at carbon–iron ratio (CR) = 1.3, while MgTi2O4 and TiC are formed at CR = 1.3. The enrichment of TiO2 in the slag increases first and then decreases as the CR increases, and at CR = 1.1, the enrichment of TiO2 in the slag reaches 51.3 wt.%. Additionally, the concentrations of MgxTi3-xO5 (0 B x B 1) and CaTiO3 in the slag, along with the grain width of MgxTi3-xO5 (0 B x B 1), decrease with the increase in CR.
  • Liang-ping Xu1, Hui-bo Liu1, Zhong-lin Dong1, Qiang Zhong1, Yu-chao Zhao1, Guang-hui Li1
    钢铁研究学报(英文版). 2024, 31(07): 1590-1596.
    https://doi.org/10.1007/s42243-023-01073-6
    摘要 ( )   可视化   收藏
    Horizontal segregation has been a constraint to the development and application of super-high bed sintering. To eliminate the horizontal segregation of super-high bed sintering, several typical sintering machines were sampled and analyzed, and theoretical calculation was made to compare the bed depth and their differences in different areas within the mixture bin. Then, solutions were proposed and applied to a 265 m2 sintering machine. The results showed that the horizontal segregation of the 265 m2 sintering machine was dominated by particles larger than 8 mm with horizontal segregation degree of 0.48, while 360 and 550 m2 sintering machines were affected by 5–8 mm and 1–3 mm particles with horizontal segregation degree of 0.27 and 0.31, respectively. Causes analysis indicated the different segregation distribution results from the matching of the bed depth of each area within the mixture bin. Finally, the horizontal segregation degree not larger than 0.06 was achieved by optimizing the time parameters and the division of three zones on the 265 m2 sintering machine.
  • Zong-ping Li1, Xu-dong Li1, Xue-tong Yan1, Wu Wen1, Xiao-xin Zeng1, Rong-jia Zhu1, Ya-hui Wang2,3, Ling-zhi Yi2
    钢铁研究学报(英文版). 2024, 31(07): 1597-1609.
    https://doi.org/10.1007/s42243-023-01173-3
    摘要 ( )   可视化   收藏
    Proportioning is an important part of sintering, as it affects the cost of sintering and the quality of sintered ore. To address the problems posed by the complex raw material information and numerous constraints in the sintering process, a multiobjective optimisation model for sintering proportioning was established, which takes the proportioning cost and TFe as the optimisation objectives. Additionally, an improved multi-objective beluga whale optimisation (IMOBWO) algorithm was proposed to solve the nonlinear, multi-constrained multi-objective optimisation problems. The algorithm uses the constrained non-dominance criterion to deal with the constraint problem in the model. Moreover, the algorithm employs an opposite learning strategy and a population guidance mechanism based on angular competition and two-population competition strategy to enhance convergence and population diversity. The actual proportioning of a steel plant indicates that the IMOBWO algorithm applied to the ore proportioning process has good convergence and obtains the uniformly distributed Pareto front. Meanwhile, compared with the actual proportioning scheme, the proportioning cost is reduced by 4.3361 ¥/t, and the TFe content in the mixture is increased by 0.0367% in the optimal compromise solution. Therefore, the proposed method effectively balances the cost and total iron, facilitating the comprehensive utilisation of sintered iron ore resources while ensuring quality assurance.
  • Yan-biao Chen1, Wen-guo Liu1, Hao Guo2, Jing-song Wang1, Qing-guo Xue1, Hai-bin Zuo1
    钢铁研究学报(英文版). 2024, 31(07): 1610-1622.
    https://doi.org/10.1007/s42243-023-01171-5
    摘要 ( )   可视化   收藏
    Efficient utilization of sinter return fine is an important measure to reduce cost, increase efficiency, save energy and reduce emission. A new path of green and efficient utilization of return fine was proposed to produce composite pellets. The metallurgical properties of composite pellets under the condition of hydrogen-rich blast furnace were studied. The experimental results indicate that the coated concentrate was consolidated for the composite pellets through normal Fe2O3 recrystallization. Near the surface of core return fine, the liquid phase formed due to its low-melting point, assimilated the adjacent concentrate, and then consolidated with the temperature decreasing. Compared with regular pellets, the compressive strength and reduction swelling index of composite pellets were decreased, but the reducibility index and softening–melting properties were improved. In addition, the reduction degradation index of composite pellets was significantly higher than that of sinter. Therefore, adding composite pellets was conducive to indirect reduction in blast furnace, reducing fuel ratio and improving production efficiency. According to the effect of the roasting system on the metallurgical properties, the roasting temperature and time were determined as 1250 °C and 30 min, respectively. The composite pellets can be produced under the traditional pelletizing process.
  • Li-ming Ma1, Jian-liang Zhang1, Yao-zu Wang2, Xiao-yong Ma3, Gui-lin Wang1, Zhuo Li1, Hui-qing Jiang1, Zheng-jian Liu1
    钢铁研究学报(英文版). 2024, 31(07): 1623-1635.
    https://doi.org/10.1007/s42243-024-01223-4
    摘要 ( )   可视化   收藏
    MgO participates in all stages of sintering, pelletizing, and blast furnace ironmaking, and synergistically optimizing the distribution of MgO in ferrous burden can effectively enhance the interaction within the ferrous burdens and optimize the softening–melting properties of the mixed burden. Magnesium-containing pellets mixed with low-MgO sinter or mixed with high-MgO sinter in the blast furnace ferrous burden structure have opposite softening–melting performance laws. When the structure of the ferrous burden is magnesium-containing pellets mixed with low-MgO sinter, the magnesiumcontaining pellets can enhance the interaction of the ferrous burden in the process of softening–melting, which can optimize the composition of the slag phase and improve the slag liquidity. When the structure of the ferrous burden is magnesium-containing pellets mixed with high-MgO sinter, the magnesium-containing pellets weaken the interaction of the ferrous burden in the process of softening–melting, increase the content of the high melting point solid-phase particles in the slag, lead to an increase in the viscosity of the slag and difficult separation of the slag and iron, and decrease the permeability of the charge layer. Therefore, to ensure good permeability of the mixed burden, the following measures are suggested: optimizing the MgO distribution of the ferrous burden, reducing the MgO content of the sinter to 1.96 wt.%, increasing the MgO content of the pellets to 1.03–1.30 wt.%, controlling the MgO/Al2O3 ratio of the mixed burden within 1.15–1.32, narrowing the position of the cohesive zone, and maintaining an S value (permeability index) of approximately 150 kPa °C.
  • Chun-long Fan1, Cheng-yi Ding1, Tao Yang1, Yun-fei Luo1, Yi-fan Wang1, Qian Li2, Hong-ming Long1,3
    钢铁研究学报(英文版). 2024, 31(07): 1636-1645.
    https://doi.org/10.1007/s42243-023-01113-1
    摘要 ( )   可视化   收藏
    Zinc extraction residue, a solid waste generated from the treatment of zinc-containing dust in rotary kilns, is commonly stockpiled in steel companies for extended periods. It poses significant disposal challenges and environmental pollution risks. So far, research on the treatment of zinc extraction residues has been slow, inadequate, and sporadic. For this gap, a novel approach was proposed to effectively treat the zinc extraction residue via the iron ore sintering process. It was feasible to add 1 wt.% of zinc extraction residues to the sintering raw materials. The more adequate mineralization reaction resulted in higher yield and tumbler indexes, despite a slight decrease in sintering speed. Although this may result in a slight decrease in sintering speed, the more complete mineralization reaction leads to improved sintering yield and tumbler index. Interestingly, the addition of zinc extraction residues reduced the CO and NOx concentrations in the sintering flue gas. Thus, the iron ore sintering process provided a viable solution for resource utilization and environmentally friendly treatment of zinc extraction residues.
  • Chao-gang Zhou1,2, Jin-yue Li1, Qing-gong Chen1, Yin-ye Yang3, Wei Gong4, Li-qun Ai1, Shu-huan Wang1, Bei-yue Ma5
    钢铁研究学报(英文版). 2024, 31(07): 1646-1660.
    https://doi.org/10.1007/s42243-024-01175-9
    摘要 ( )   可视化   收藏
    Converter slag is a by-product of the steelmaking process and contains a large amount of Ca, Fe, P and other elements. If the phosphorus in the converter slag can be effectively extracted, the resulting phosphorus can be used as a phosphate fertilizer. Phosphorus in converter slag is mainly enriched in 2CaO-SiO2–3CaO-P2O5 (C2S–C3P) solid solution and is easily dissolved in water. Therefore, acid leaching method was used to dissolve the solid solution to extract phosphorus in converter slag, so as to realize the recycling of phosphorus resources in converter slag. The leaching behavior of three actual converter slags from different steelmills in acid leaching solutions composed of citric acid, sodium hydroxide, hydrochloric acid and deionized waterwas studied by X-ray diffraction, scanning electron microscopy combined with energy dispersive spectrometry, Fourier transform infrared spectroscopy andRaman spectroscopy to reveal the change in object image structure aswell as SiO4 and PO4 tetrahedron before and after acid leaching. The results show that only a small amount of phosphorus in converter slag with too low basicity is enriched in C2S–C3P solid solution, resulting in poor leaching effect. When the converter slag has a high basicity, the removal effect of phosphorus is 70.64%–81.88%. In addition, when the basicity of converter slag is roughly the same, the dephosphorization effect of slag with high FeO content is relatively poor.And acid leaching will cause depolymerization behavior of SiO4 and PO4 tetrahedron, so that themole fraction ofQ0(Si) (asymmetric stretching vibration of Si–Obond in SiO4 tetrahedronwith bridge oxygen number of 0) and NBO/Si (non-bridging oxygen in silicate tetrahedra) will increase. Phosphate-containing solids can be obtained from the solution after acid leaching through static precipitation, and the solids have the potential to make phosphate fertilizers.
  • Gu-jun Chen1, Sheng-ping He2
    钢铁研究学报(英文版). 2024, 31(07): 1661-1667.
    https://doi.org/10.1007/s42243-023-01166-2
    摘要 ( )   可视化   收藏
    The two-fluid model coupled with population balance model was used for simulating the gas–liquid flow in the Ruhrstahl–Heraeus (RH) degasser. The predicted circulation flow rate was compared with that measured from a water model experiment to validate the mathematical model. Then, influence of snorkel immersion depth on liquid circulation flow rate was numerically investigated under an atmospheric pressure of 101 and 84 kPa, respectively. Predicted result indicates that the circulation flow rate of the RH degasser in the high-altitude area was severely reduced because of the decrease in atmospheric pressure. However, increasing the snorkel immersion depth from 0.5 to 0.7 m can compensate for the decrease in atmospheric pressure. Industrial test result indicates that decarburization rate is significantly enhanced by increasing the snorkel immersion depth. Through optimization, the percentage of heats with a final carbon content less than 0.002 wt.% is significantly increased from 22.0% to 96.4%.
  • Ya-qiang Li1,2, Jian-hua Liu3, Zi-ming Wang1,2, Ying-ying Li1, Yang He3, Xiao-wei Li4
    钢铁研究学报(英文版). 2024, 31(07): 1668-1679.
    https://doi.org/10.1007/s42243-023-01129-7
    摘要 ( )   可视化   收藏
    The characteristics and sensitivity of solidification cracks in peritectic steels were investigated using directional solidification technology. Interdendritic cracks were observed in both hypoperitectic steels (12Cr1MoV, 15CrMo) and hyperperitectic steel (20CrMo) during solidification at growth velocities of 15, 50, and 80 lm/s. At the dendritic boundaries, sulphide precipitates were found, promoting crack formation. Based on the statistical analysis of interdendritic cracks in peritectic steels, the area ratio (RA) of interdendritic cracks in a directional solidification structure was proposed to evaluate the crack sensitivity of peritectic steels. Furthermore, the crack sensitivities of peritectic steels (12Cr1MoV, 15CrMo, and 20CrMo) were tested, evaluated, and compared with the surface crack rates of three types of steels produced from a steel plant. The results demonstrated that RA was in good agreement with that of the steel plant, and the crack sensitivity of 12Cr1MoV steel was the strongest, followed by that of 15CrMo and 20CrMo steels. Thus, RA can be used to evaluate the crack sensitivity of peritectic steel.
  • Qiang Ren1, Zhi-yuan Hu2,3, Yun-xia Liu3, Wei-cheng Zhang1, Zi-qi Gao1, Li-feng Zhang4
    钢铁研究学报(英文版). 2024, 31(07): 1680-1691.
    https://doi.org/10.1007/s42243-023-01135-9
    摘要 ( )   可视化   收藏
    The effect of lanthanum on the characteristics of inclusions in the slab of non-oriented electrical steels was investigated through industrial trials and thermodynamic analysis. The number, size, and chemical composition of inclusions in the surface, one-quarter of thickness and the center of slabs with and without lanthanum addition were statistically analyzed using an automatic inclusion analysis system. In the lanthanum-free slab, inclusions were predominately MgO[1]Al2O3, MgO, and AlN as well as a small number of Al2O3–MgO–CaO and MgS. The number densities of oxide inclusions and AlN decreased from the surface to the center of the slab, which was ascribed to the difference in cooling intensity during the continuous casting. In the steel with lanthanum addition, inclusions were modified into LaAlO3 and La2O2S and gradually transformed into dual-phase MgO–La2S3 with an increasing distance from the slab surface due to the reaction between the lanthanum-containing inclusion and the steel matrix. The uneven distribution of oxide inclusions along the thickness of the slab was eliminated in the lanthanum-bearing slab because the dissolved oxygen was remarkably decreased by lanthanum. Lanthanum-bearing inclusions were more likely to agglomerate AlN by inducing the heterogeneous nucleation of AlN on their surface, while small-size MgO-Al2O3 inclusions hardly showed a coarsening effect on the size of AlN.
  • Xue-jian Zhang1,2, Guang-wei Yang3, Yong Wan1,2, Yong-hong Wen1,2, Chuan-sheng Tang1,2, Ming-qi Liu1,2, Li-jie Tian1,2
    钢铁研究学报(英文版). 2024, 31(07): 1692-1703.
    https://doi.org/10.1007/s42243-024-01184-8
    摘要 ( )   可视化   收藏
    Metallographic microscopy, scanning electron microscopy and TiN growth thermodynamic and kinetic equations were used to investigate the morphology, quantity, and size of TiN in the center of high-titanium high-strength steels under different solidification cooling rates. The results showed that TiN in the center of the experimental steels mainly existed in three forms: single, composite (Al2O3–TiN), and multi-particle aggregation. TiN began precipitating at around 1497 °C (solidification fraction of 0.74). From the end of melting to solidification for 180 s, the cooling rates in the center of the experimental steels for furnace cooling, air cooling, refractory mold cooling, and cast iron mold cooling tended to stabilize at 0.17, 0.93, 1.65, and 2.15 °C/s, respectively. The size of TiN in the center of the experimental steel cooled using furnace cooling was mainly concentrated in the 5–15 lm range. In contrast, the size of TiN in the center of the experimental steels cooled using air cooling, refractory mold cooling, and cast iron mold cooling were mainly concentrated in the 1–5 lm range. In addition, their density of TiN in the center of the experimental steels is significantly higher than that of the furnace-cooled experimental steel. Thermodynamic and kinetic precipitation models of TiN established predicted the growth size of TiN in a high-titanium high-strength steel when the solidification cooling rates are not below 0.93 °C/s.
  • Peng-cheng Li1,2,3, Tao Wang1,2,3, Chen-chen Zhao1,2,3, Qi Liu1,2,3, Qing-xue Huang1,2,3
    钢铁研究学报(英文版). 2024, 31(07): 1704-1718.
    https://doi.org/10.1007/s42243-023-01139-5
    摘要 ( )   可视化   收藏
    Surface morphology and roughness are important parameters of surface quality of cold-rolled ultra-thin strip steel. In order to study the effect of Si3N4 ceramic work rolls on the surface roughness of SUS304 ultra-thin strip, ABAQUS finite element model calculation, 3D laser profilometry, and other methods were adopted based on the physical characteristics of Si3N4 ceramic roll and 9Cr2MoV steel roll, like anti-flattening performance and oil wettability. The surface morphology and roughness of SUS304 ultra-thin strip rolled by different material work rolls under oil lubrication conditions were measured. The results showed that under the rolling force of 10 kN, the maximum flattening amount of Si3N4 ceramic roll was reduced by 35.14% compared to that of 9Cr2MoV steel roll. The reduction rate of SUS304 ultra-thin strip rolled by ceramic roll was 34.19%, while that rolled by steel roll was only 22%; Si3N4 ceramic roll can further increase the number of alternating convex peaks and concave valleys in the rolled thin strip, reduce the profile steepness, reduce surface roughness, and enhance the planarization effect of surface micro-convex bodies, with improving surface quality and surface glossiness. Finally, the mechanism of Si3N4 ceramic roll significantly improving the surface roughness of rolled SUS304 ultra-thin strip was proposed.
  • Xiao-bao Ma1,2,3,4, Xiao-xin Ma5, Tao Wang1,2,3, Zhong-kai Ren1,2,3, Yu-cheng Ren4
    钢铁研究学报(英文版). 2024, 31(07): 1719-1735.
    https://doi.org/10.1007/s42243-023-01128-8
    摘要 ( )   可视化   收藏
    To overcome the inaccuracy problem of the traditional wedge evaluation of steel plates and strips caused by the randomness of the thicknesses of two local points and improve the reliability of the wedge index, the double-centroid method for the wedge evaluation was proposed, and a model based on the centroid theory was established. Meanwhile, an integral model for the discrete thickness values of the cross-section profiles was derived. The discussion focused on the distinct characteristics of the two-point method, asymmetric method, and double-centroid method in evaluating the asymmetric distribution of cross-sections. The three methods were employed to evaluate the wedge values of both the theoretical and measured cross-sections of steel plates and strips, and the accuracies of three wedge evaluation models were analyzed and discussed. The results showed that the double-centroid method objectively reflects the degree and variation characteristics of the wedge values of the cross-sections of steel plates and strips, and this method is feasible, reliable, and outstanding.
  • Xiao-yu Yang1, Yong-gang Yang1, Xing Fang1, Han-long Zhang2, Zhen-li Mi1
    钢铁研究学报(英文版). 2024, 31(07): 1736-1745.
    https://doi.org/10.1007/s42243-023-01075-4
    摘要 ( )   可视化   收藏
    Multiphase microstructure significantly increases the strength, usually at the expense of flangeability because of lacking microstructure homogeneity. To further improve the strength–flangeability of multiphase steel, the microstructural homogeneity was advanced by adjusting the hard martensite/austenite (M/A) islands. The strength–flangeability was measured via uniaxial tensile tests and hole expansion tests. Their microstructures were characterized using a scanning electron microscope equipped with an electron backscatter diffraction detector and a transmission electron microscope. Nanoindentation tests were supplementally used to quantitatively reveal the microstructural homogeneity of the steels. Results show that the adjusted multiphase steel achieves an excellent ultimate tensile strength (* 800 MPa) and flangeability (* 135% hole expansion ratio). A promising homogeneous multiphase microstructure was obtained by controlling undercooled austenite transformed at about 600 °C. This microstructure consists of soft polygonal ferrite, blocky bainitic ferrite, and hard M/A islands. The volume fraction of M/A islands is around 5%, and the average size is less than 1 lm. Detailed nanoindentation analysis indicated that the participation of M/A islands impressively influenced the microstructural homogeneity. Weakened strain partition and better mechanical compatibility were present in the adjusted multiphase steel since the plasticity initiation started late, which resulted in a positive flangeability. Moreover, avoiding M/A islands distributed in the chain along the rolling direction on the matrix hindered the possibility of voids coalescing into cracks and stabilized the flanging performance.
  • Wei Liu1, Hong-li Zhao1, Bing-xing Wang1, Yong Tian1
    钢铁研究学报(英文版). 2024, 31(07): 1746-1762.
    https://doi.org/10.1007/s42243-023-01126-w
    摘要 ( )   可视化   收藏
    The high-strength low-alloy steel plates with varying Ni/Mo contents were manufactured using the thermos-mechanical control process. The investigation was conducted to explore the effect of Ni/Mo microalloying on microstructure evolution and mechanical properties of the steel. The results revealed that the increase in Ni content from 1 to 2 wt.% reduced the transition temperature of ferrite and the growth range of ferritic grain was narrowed, which promoted grain refinement. The optimized combination of grain size, high-angle grain boundaries (HAGBs), and martensite-austenite (M–A) islands parameter contributed to the excellent impact toughness of S1 steel at –100 °C (impact absorbed energy of 218.2 J at –100 °C). As the Mo increases from 0 to 2 wt.%, the matrix structure changes from multiphase structure to granular bainite, which increases the average effective grain size to * 4.62 lm and reduces HAGBs proportion to * 36.22%. With these changes, the low-temperature impact toughness of S3 steel is weakened. In addition, based on the analysis of the characteristics of crack propagation path, it was found that M–A islands with low content (* 2.21%) and small size (* 1.76 lm) significantly retarded crack propagation, and the fracture model of M–A islands with different morphologies was further proposed. Furthermore, correlation between behaviour of delamination and toughness was further analysed by observing delamination size and impact energy parameters.
  • Chen-yang Jiang1, Xiao-qiang Li1, Jin-tao Wang1, Hao Luo1,2, Sheng-qing Gao1, Sheng-guan Qu1, Chao Yang1
    钢铁研究学报(英文版). 2024, 31(07): 1763-1777.
    https://doi.org/10.1007/s42243-024-01206-5
    摘要 ( )   可视化   收藏
    To address the inhomogeneous microstructure and improve the mechanical properties of DT300 ultra-high strength steel specimens fabricated by laser powder bed fusion, different post-heat treatment schedules are performed. With the increase in austenitizing temperature and time, the migration rate of austenite grain boundaries continuously increases with the dissolution of nano-carbides, and the formation of nano-oxides and twin martensite is also inhibited accordingly. The rapid growth in the size of prior austenite grains and martensite laths, as well as the decrease in the content of nano-oxides and twin martensite, led to a rapid decrease in the strength (yield strength and ultimate tensile strength) from HT2 to HTF specimens. The HT1 specimens (austenitizing at 830 °C for 30 min, then oil quenching and tempering at 300 °C for 120 min and finally air cooling) display excellent mechanical properties of yield strength of 1572 MPa, ultimate tensile strength of 1847 MPa, elongation of 9.84%, and fracture toughness of 106 MPa m1/2, which are counterparts to those of conventional DT300 steel forgings after heat treatment.
  • Jiang-jing Wu1, Xi-zhou Kai1, Chuang Guan1, Yu-tao Zhao1
    钢铁研究学报(英文版). 2024, 31(07): 1778-1791.
    https://doi.org/10.1007/s42243-023-01106-0
    摘要 ( )   可视化   收藏
    To provide a new idea to reduce anisotropy for sheets in the thickness direction by microstructure modification and, meanwhile, maintain or even enhance tensile performance, the in-situ ZrB2 particle/AA7085 composite sheets with thicknesses of 1, 2, 3, and 6 mm were investigated. The as-cast grain size was significantly refined by the heterogeneous nucleus of the ZrB2 particle. The microstructure results show that severe hot deformation converts as-cast disordered microstructure into a sequential microstructure by crushing the remanent phases and matrix into a fiber structure. After the solid solution and aging heat treatment, the composite sheets exhibit largely recrystallized grains compared with partially recrystallized grains in the matrix sheets, and weak or even free texture exists in the composite. The grain size in the composite sheets decreases with the increase in thickness reductions. For the thickness range of 1–3 mm, the composite sheets maintain a similar tensile performance as that in matrix sheets, while the strength and ductility in the 6-mm-thick composite sheet are improved.
  • Jun-ge Cui1, Yong-bin Chen1, Xiang-zhou Fu1, Hai-long Yang1, Han-zhang Wang1, An-min Li1, Li-wen Pan1,2,3
    钢铁研究学报(英文版). 2024, 31(07): 1792-1810.
    https://doi.org/10.1007/s42243-023-01115-z
    摘要 ( )   可视化   收藏
    The effects of V on microstructure, room temperature, and high-temperature (350 °C) mechanical properties of Al–5Cu– 1.5Ni alloy were investigated. The results show that Al–5Cu–1.5Ni–xV alloys mainly comprise a-Al, Al2Cu, Al3(Ni, Cu)2, Al3Ni, Al7Cu4Ni, and Al10V phases. The addition of V can signally refine a-Al dendritic structure, which improves the mechanical properties of the as-cast alloys at room and high temperatures. After T6 heat treatment (540 °C/12 h/ WC 170 °C/8 h/AC), a-Al, network skeleton structure Al3(Ni, Cu)2, and Al10V phases all show coarsening, while the fine nano-h0-Al2Cu precipitated from the matrix and dispersed distributed. The introduction of V promotes the quantity of precipitated h0-Al2Cu particles. The ultimate tensile strength of the heat-treated alloys at room and high temperatures is greatly improved compared to that of the as-cast alloy. The highest high-temperature ultimate tensile strength of the alloys with V is 111.8 MPa, 21.5% higher than that of the base alloy. The analysis shows that the improvement of high temperature mechanical properties after heat treatment is mainly due to the introduction of V, increasing the precipitated quantity of nano-h0-Al2Cu particles and improving its thermal stability. The dispersion strengthening effect of h0-Al2Cu particles exceeds the weakening effect of other adverse microstructures on the mechanical properties.
  • Zhong-lin Wang1,2, Zhi-hua Gong1, Quan Li2, Han-sheng Bao2
    钢铁研究学报(英文版). 2024, 31(07): 1811-1823.
    https://doi.org/10.1007/s42243-023-01159-1
    摘要 ( )   可视化   收藏
    Mo element was added to cobalt-based alloy L605, and cold forging deformation was performed. The effects of the addition and cold forging deformation on the microstructure and mechanical properties of the alloy were studied by thermodynamic calculation, electron backscatter diffraction, transmission electron microscopy, and X-ray diffraction. The stacking fault energy (SFE) of the alloy decreased after the addition, and the formation of stacking faults and intersections were promoted to improve the strength and hardness. The tensile strength of the alloy with Mo increased from 1190 to 1702 MPa after 24% cold deformation, producing significant work hardening. The strengthening mechanism is strain induced martensitic transformation (SIMT) and deformation twinning. The alloy, combined with Mo and after 24% deformation, had both high strength and ductility in comparison with the original cobalt-based alloy L605. This is attributed to the lower SFE which caused the increase in stacking fault density. During the tensile process, the e-hcp phase was easily generated at the stacking fault to reduce the stress concentration and increase the ductility. Controlling SIMT by adjusting the density of stacking faults can improve the mechanical properties of cobalt-based alloys. The e-hcp phase, the interaction between deformation twins and dislocations, and the interaction between e-hcp phases during cold forging deformation caused local stress concentration, lowering ductility and toughness.