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热轧带钢边部翘皮缺陷成因分析

Formation mechanism of edge peeling defect in hot-rolled steel strip

  • 摘要: 热轧带钢表面的边部翘皮缺陷是制约其表面质量提升的一大瓶颈问题。针对热轧带钢边部出现的翘皮缺陷,通过扫描电子显微镜(SEM)、能谱仪(EDS)对缺陷处显微组织、化学成分进行分析,并在首钢迁钢2 250 mm热连轧产线进行了生产数据统计和火焰清理预制缺陷板坯的轧制实验,阐明了带钢边部翘皮缺陷的产生原因及演化过程。结果表明:铸坯火焰清理质量不良导致的熔渣交汇棱积聚和残留,经热轧加热炉加热和除鳞机除鳞后无法完全清除,残余的熔渣交汇棱氧化物经过粗轧和精轧后部分压入带钢基体内部,部分裸漏在带钢表面,最终形成内含大量最大厚度达150 μm氧化圆点的边部翘皮缺陷。开展铸坯火焰清理端部交汇棱对热卷边部质量影响的工业实验,随后进行工艺优化并持续跟踪生产数据,结果表明,提高火焰清理质量以减少交汇棱的产生,或采用窄面不清理工艺,可使边部翘皮缺陷的发生率降低87%。

     

    Abstract: The edge peeling defect on surface of hot-rolled steel strip is a bottleneck problem to restrict the improvement of its surface quality. Aiming at the edge peeling defect in hot-rolled steel strip, the microstructure and chemical composition of the defect areas were analyzed by scanning electron microscopy(SEM) and energy dispersive spectrometer(EDS). Moreover, the statistical analysis of production data and the rolling test of flame-cleaning slab with prefabricated defect with were conducted in 2 250 mm hot continuous rolling line of Qian'an Iron and Steel Company of Beijing Shougang Co., Ltd., and the causes and evolution process of edge peeling defect in steel strip were clarified. The results showed that the accumulation and residual of slag convergence ridge caused by poor flame cleaning quality of cast slab could not be completely removed after heating in reheating furnace and descaling by descaler. The residual oxide layers from slag convergence ridge were partially embedded into the steel substrate during rough rolling and finish rolling while others remained on the surface of steel strip, ultimately forming edge peeling defect containing numerous oxidized spots with maximum thickness up to 150 μm. An industrial experiment was conducted to investigate the impact of edge convergence ridges removal by flame for slab on the quality of the hot rolled edge. Subsequently, process optimization was carried out and production data were continuously tracked. The results demonstrated that the improvement of flame cleaning quality to reduce the occurrence of intersection edge or the use of narrow-side non-cleaning process could reduce the incidence of edge peeling defect by 87%.

     

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