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高铁三水铝石磁化焙烧对铝铁分离的影响

Effect of magnetization roasting of high-iron gibbsite on separation of aluminum-iron

  • 摘要: 高铁三水铝石由于铝铁“同晶置换”形成了铝针铁矿,难以实现铝铁分离。以H2作为还原剂,采用悬浮磁化焙烧的方式对典型高铁三水铝石进行预处理,经拜耳溶出分离,使铁富集于赤泥,从而实现铝铁的高效分离;考查焙烧条件对其物相结构、微观形貌、比表面积与溶出性能的影响,分析焙烧前后其磁性变化。结果表明,焙烧矿疏松多孔,比表面积大幅提升;铝矿物转变为γ-Al2O3,溶出活性良好,赤铁矿转变为磁铁矿,铝针铁矿转变为多孔的铝取代磁铁矿结构,铝元素未发生迁移;改善了铝铁分离效果,较佳焙烧条件为温度500 ℃、时间10 min、H2体积分数20%、总气体流量500 mL/min;氧化铝相对溶出率达到96.47%,溶出赤泥中铝含量减少、铁含量增加,TFe质量分数达到60.56%,较原矿赤泥提升11.28个百分点;铁矿物仍然保持磁铁矿结构,饱和磁化强度为54.1 A·m2/kg。后续通过磁选进一步提升铁品位有利于实现赤泥减量化。

     

    Abstract: Due to the "homomorphic replacement" of aluminum-iron, Al-goethite is formed, and it is difficult to achieve aluminum-iron separation. H2 was used as the reducing agent, the typical high-iron gibbsite was pretreated by levitation magnetization roasting. The iron was enriched in red mud by Bayer dissolution and separation. The effects of roasting conditions on its phase structure, microscopic morphology, specific surface area and dissolution properties were investigated, and its magnetic changes before and after roasting were analyzed. The results show that the roasted ore is loose and porous, the specific surface area is greatly increased. The aluminum mineral is transformed into γ-Al2O3, the dissolution activity is good, and the hematite is transformed into magnetite, while the Al-goethite is transformed into a porous aluminum replacing magnetite structure. The aluminum element does not migrate, the separation effect of aluminum and iron is improved, the optimal roasting conditions are 500 ℃, the time is 10 min, the volume fraction of H2 is 20%, the total gas flow rate is 500 mL/min, the relative dissolution rate of alumina reaches 96.47%, and the aluminum content in the dissolved red mud is reduced. The iron content is increased, the TFe content reaches 60.56%, which is 11.28 percent points higher than that of the original red mud. The iron mineral still maintaines the magnetite structure, and the saturated magnetization is 54.1 A·m2/kg. Further improvement of iron grade through magnetic separation is beneficial for achieving reduction of red mud.

     

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