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Development and application of coating thickness control system for cold rolling continuous galvanizing line |
FEI Jing,ZHANG Yan,WANG Jun-sheng,QIN Da-wei,HOU Yong-gang,XU Han-bing |
(Iron and Steel Research Institute,Angang Group,Anshan 114009,Liaoning,China) |
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Abstract For the cold rolling continuous galvanizing line,the control level of the coating thickness has a direct effect on the product quality,the cost and the market competition of hot galvanized sheet. Based on the background of Ansteel continuous galvanizing line,the current study mainly involved the research on the precise control of zinc coating thickness of cold-rolled sheet.The main factor influencing the precision of coating thickness was analyzed by means of the software FLUENT for the numerical simulation in gas-jet wiping process.The key model of coating thickness control system has been built with the adoption of air knife pressure feedforward control and Smith predictive compensation control methods. The coating thickness precise control was realized by adopting the software LABVIEW for the system development. Production results show that the application of the control system reduced the deviation of coating thickness and obtained well control effect. The application of coating thickness automatic control system not only meets the demand of improving product surface quality,but also provides an important significance on cost saving and reducing the zinc raw material consumption .
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Received: 31 July 2015
Published: 26 April 2016
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