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Effect of elements and cooling rate on solidification mode of high-silicon stainless steel |
HU Yong1,2, ZHANG Hui-ying1, LIN Hong-ze1,2, OUYANG Ming-hui3, CHU Cheng1, WANG Li-hua1,2 |
1. State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metals, Lanzhou University of Technology, Lanzhou 730050, Gansu, China; 2. Wenzhou Pump and Valve Engineering Research Institute, Lanzhou University of Technology, Yongjia 325105, Zhejiang, China; 3. Institute of Xuanda Corrosion-Resistant Special Metals of Zhejiang Province, Yongjia 325105, Zhejiang, China |
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Abstract High-silicon austenitic stainless steel as a special steel is commonly used in the acid industry due to its excellent corrosion resistance for high silicon content. However, the addition of high silicon content will cause problems such as aggravation of casting defects, component segregation and an increase of precipitation phases in the steel, resulting in hot cracking during hot working. The content, morphology and distribution of δ ferrite in the solidification process of high-silicon austenitic stainless steel are closely related to the chemical composition and hot processing history of the alloy, while the solidification structure depends on the precipitation order of the precipitates and subsequent solid phase transformation. As a result, the solidification mode of stainless steel will inevitably affect the thermoplasticity of alloy. This work adopted metallographic microscope (OM), X-ray diffractometer (XRD), scanning electron microscope/energy spectrum analysis (SEM/EDS), electron probe (EPMA), JMatPro calculation and other methods to study the influence of alloy composition and cooling rate on the solidification mode of high-silicon austenitic stainless steel by adjusting the contents of Si and Cr elements, and the classic chromium-nickel equivalent algorithm was evaluated. The results show that the Schneider chromium-nickel equivalent algorithm is more accurate in predicting the solidification mode of most alloys than the Rajasekhar chromium-nickel equivalent algorithm. The solidification mode of alloy changes from the AF mode to the FA mode with the contents of Si and Cr in the alloy increasing, the alloy undergoes more “δ→γ” solid phase transition during solidification, and the increase of δ ferrite with a mass fraction of 6%Si alloy slows down. The solidification mode of alloy changes from the AF mode to the A mode with the cooling rate increasing of 5%Si ingot. The Hammar and Svensson solidification route criterion can accurately predict the initial precipitation phase of high-silicon austenitic stainless steel. This study provides a theoretical basis for rationally formulating the alloy composition and forming process of high-silicon austenitic stainless steel.
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Received: 11 November 2021
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