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Al2O3dissolution into molten CaO-SiO2-Al2O3-MgO-FeO slags |
QI Zhan1,2, CHENG Rijin1,2, WU Xianmin3, HUO Liqiao3, ZHU Juntao1,2, LIU Chengsong1,2, ZHANG Hua1,2, NI Hongwei1 |
1. The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081, Hubei, China;
2. Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education,Wuhan University of Science and Technology, Wuhan 430081, Hubei, China;
3. Steel Plant, Delong Steel Co., Ltd., Xingtai 054009, Hebei, China |
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Abstract In order to control the Al2O3 inclusions in low-carbon Al-killed steel and improve the adsorption capacity of the slag system to Al2O3 inclusions, the isoviscosity diagram of CaO-SiO2-Al2O3-5%MgO-5%FeO slag system and the contour map of ΔC/η (ΔC=CsAl2O3-CbAl2O3, η is the viscosity of slag) were simulated by FactSage 8.1. The dissolution rate of Al2O3 in CaO-SiO2-Al2O3-5%MgO-5%FeO slag system was studied. The effects of Al2O3 rod immersion depth, diameter, rotation speed, slag composition and temperature on the dissolution rate of Al2O3 were discussed. The activation energy of Al2O3 in the dissolution process was solved. Finally, the qualitative analysis of the micro-line elements at the interface between the alumina rod and the slag was carried out by field emission scanning electron microscopy (Apreo S HiVac). The results show that the dissolution rate of Al2O3 in slag is affected by many factors. The dissolution rate increases with the increase of rotation speed, rod diameter, immersion depth and temperature of alumina rod. The dissolution rate also increases with the increase of CaO content, and decreases with the increase of Al2O3 and SiO2 content. The dissolution rate is highly dependent on the viscosity of the slag. The viscosity of the slag is negatively correlated with the dissolution rate of Al2O3, and the dissolution rate of Al2O3 is positively correlated with the concentration driving force. Before the alumina rod is dissolved in the slag system, it will be transformed into intermediate phases CaO·2Al2O3 and CaO·6Al2O3, and the intermediate phase is dissolved in the slag. The apparent activation energy of dissolution in slag A is 410.9 kJ/mol. The dissolution rate of Al2O3 in slag was verified by comparing the dissolution rate diagram with the contour diagram of ΔC/η.
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Received: 20 June 2023
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