In order to improve the strength of iron ore pellets containing carbon(IOPC), proposed a new double layer structure which wraps a iron ore layer outside the IOPC. The strength and metallization rate of different thickness outer layer were tested. And the formation mechanism of strength was analyzed. The results show that the strength of moderate outer layer of composite carbon- containing pellets can be improved effectively. The drop strength of this new pellet is 2 times larger than that of ordinary IOPC. The compressive strength with 400℃ preheat is 147. 6 N per pellet. The compressive strength decreases with increasing temperature while the temperature is above 900℃. After 1150℃ constant temperature reduction for 30min, the compressive strength can reach 2080 N. And it was found that the new pellet can effectively improve the utilization rate of C, the metallization rate of pellet (nC/nO=2∶3) after reduction is 93. 90%, and the metallization rate of outer layer is 92. 46%. By microstructure analysis, it was found that the outer layer of pellets generated dense metallic iron shell after reduction. This special mechanical property of the shell is the main reason for the increased strength.
Key words
iron ore pellets containing carbon /
compressive strength /
double layer structure /
metallization rate
{{custom_keyword}} /
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
References
[1] 汪琦.铁矿含碳球团技术[M].北京:冶金工业出版社, 2005.84?90.
[2]储满生, 张伟, 柳政根, 等.热压含碳球团高温冶金性能的实验研究[J].工业加热, 2009, 38(1):5-8
[3]周诚根, 张建良, 代兵, 等.含碳球团预热后抗压强度变化的研究[J].烧结球团, 2013, 38(3):33-36
[4]高运明, 余方超.含碳球团高温抗压强度的实验测定[J].武汉科技大学报, 2006, 29(2):109-111
[5]Duong H V, Johnston R F.Kinetics of Solid State Silica Fluxed Reduction of Chromites with Coal[J].Ironmaking Steelmaking, 2000, 27(3):202-205
[6]Srinivas Dwarapudi, P.K. Gupta,SMohan Rao. Prediction of Iron Ore Pellet Strength Using Artificial Neural Network Model[J].ISIJ International, 2007, 47(1):67-721
[7]傅念新, 张圣弼.复合球团还原热力学平衡成分计算机模拟[J].钢铁研究学报, 1998, 10(1):1-4
[8]尚策, 周明顺, 等.双层复合熔剂性球团矿的开发研究[J].材料与冶金学报, 2010, 9(2):79-82
[9]吴承伟, 张鹏程, 周平.薄壁球壳超轻质结构力学行为研究[J].大连理工大学学报, 2008, 48(5):625-629
{{custom_fnGroup.title_en}}
Footnotes
{{custom_fn.content}}