Microstructure and Service Properties of Mould Grey Iron after the Experience of Periodic Thermal Loads

Journal of Iron and Steel Research ›› 2014, Vol. 26 ›› Issue (5) : 42-48.

Journal of Iron and Steel Research ›› 2014, Vol. 26 ›› Issue (5) : 42-48.

Microstructure and Service Properties of Mould Grey Iron after the Experience of Periodic Thermal Loads

Author information +
History +

Abstract

A kind of mould material of grey iron has been adopted for the experimental thermal simulation to the large ingot mould and its service operation. The microstructure and tensile strength of grey iron after different thermal history has been studied by Gleeble1500, OM, SEM and EDS. The relationship among thermal pretreatment and graphite morphology, pearlite content has been revealed. It has been found that the homogeneousness and continuity of as-cast specimens are obviously weak. And the microstructure and tensile strength have been improved observably after one cycle pretreatment, which is similar to a normalizing scheme. For the specimens after different cycles of thermal loads, the tensile strength at various temperatures decreases with periodic thermal loads increasing, which should be related to the graphite and matrix oxidization and decarburization at high temperature. The carbon content in grey cast iron reduces to 1.55% after 30 cycles of high temperature thermal pretreatment. Meanwhile, the floccus band around the graphite with a composition of silicon, manganese and iron oxides has been observed.

Key words

grey cast iron / periodic thermal loads / microstructure / service properties

Cite this article

Download Citations
Microstructure and Service Properties of Mould Grey Iron after the Experience of Periodic Thermal Loads[J]. Journal of Iron and Steel Research, 2014, 26(5): 42-48

References

[1]FASH J,SOCIE D F.Fatigue behavior and mean effects in grey cast iron[J].International Journal of Fatigue,1982,4(3):137-142
[2]DOWNING S D,SOCIE D F.Stress/strain simulation model for grey cast iron[J].International Journal of Fatigue,1982,4(3):143-148
[3]WEINACHT D J,SOCIE D F.Fatigue damage accumulation in grey cast iron[J].International Journal of Fatigue,1987,9(2):79-86
[4]BAKER T J.The fracture resistance of flake graphite cast iron[J].Materials in Engineering Applications,1978,1(1):13-18
[5]MITCHELL M R.Effects of Graphite Morphology,Matrix Hardness,and Structure on the Fatigue Resistance of Gray Cast Iron[J].Society of Automotive Engineers Technical Paper,1975,750198:-
[6]SHEA M M.Influence of composition and microstructure on thermal cracking of gray cast iron[J].AFS Transactions,1978,86:23-30
[7]Roehrig K.Thermal Fatigue of Gray and Ductile Irons[J].AFS Transactions,1978,86:75-88
[8]Rukadikar M C,Reddy G P.Influence of chemical composition and microstructure on thermal conductivity of alloyed pearlitic flake graphite cast irons[J].Journal of materials science,1986,21:4403-4410
[9]Rukadikar M C,Reddy G P.Thermal fatigue resistance of alloyed,pearlitic flake,graphite irons[J].International Journal of Fatigue,1987,9:25-34
[10]Buni S Y,Raman N,Seshan S.The role of graphite morphology and matrix structure on low frequency thermal cycling of cast irons[J].Sādhan,2004,29:117-127
[11]Collini L,Nicoletto G,Konecna R.Microstructure and mechanical properties of pearlitic gray cast iron[J].Materials Science and Engineering A,2008,488:529-539
[12]Sharma S K.Chemisty,mirostructure and tensile strength of ingot mould[J].Ironmaking and Steelmaking,1984,11:214-226
[13]Chisamera M,Riposan I,Stan S.Graphite nucleation control in grey cast iron[J].International Journal of Cast Metals Research,2008,21(1-4):39-44
[14]Chisamera M,Riposan I,Stan S.Structure characteristics of Ba/Ca/Sr inoculated hypoeutectic grey cast irons[J].International Journal of Cast Metals Research,2011,24(6):363-369
[15]Abbasi H R,Bazdar M,Halvaee A.Effect of phosphorus as an alloying element on microstructure and mechanical properties of pearlitic gray cast iron[J].Materials Science and Engineering A,2007,444:314-317
[16]Jabbari Behnam M M,Davami P,Varahram N.Effect of cooling rate on microstructure and mechanical properties of gray cast iron[J].Materials Science and Engineering A,2010,528:583-588
[17]沈定钊,吴春京,靳常喜,等.材质对灰铁钢锭模使用寿命的影响[J].铸造,1994,12:23-26
[18]Lan Peng,Li Yang,Zhang Jiaquan.Effect of Mould Taper and Wall Thickness on Steel Ingots Soundness by 3-D Solidification Simulation[J].TMS,Materials Processing Fundamentals,2012,:71-78
[19]盛达,黄慧松,曾大本,等.4.5 t蠕墨铸铁钢锭模在使用过程中温度场的测量[J].钢铁,1982,17(5):61-64
[20]蒋明辽,司佳柱.钢锭模化学性质与物理性质的测试、分析、研究[J].包钢科技,1993,2:46-50

47

Accesses

0

Citation

Detail

Sections
Recommended

/