|
|
Research progress on the crack and segregation prediction of continuous casting strand |
ZOU Lei-lei1, HUANG Jun-xiong1, LI Quan-hui1,2, ZHANG Jiang-shan1, LIU Qing1 |
1. State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, China; 2. Research Institute, Nanjing Iron and Steel Co., Ltd., Nanjing 210035, Jiangsu, China |
|
|
Abstract Accurately predicting the defects such as cracks and center segregation of continuous casting strand and making a choice between offline cleaning and hot delivery are of great significance to stabilize the continuous casting production and improve the production quality. However, there are many factors affecting the quality of continuous casting strand in actual production. There are unpredictable disturbances in continuous casting production, and there is strong nonlinearity and coupling between production parameters, which makes the accurate prediction of the defects such as crack and central segregation of continuous casting strand very challenging. With the development of the continuous casting automation and computer technology, artificial intelligence has been paid more and more attention, among which machine learning has been gradually applied in the continuous casting production because of its strong nonlinear approximation ability. The research progress of the strand quality prediction at home and abroad are summarized from the aspects of the machine learning and expert system, and the advantages and disadvantages of various methods are analyzed and compared. Meanwhile, the quality prediction of continuous casting strand is prospected.
|
Received: 31 January 2022
|
|
|
|
[1] |
Kulkarni M S, Babu A S. Managing quality in continuous casting process using product quality model and simulated annealing[J]. Journal of Materials Processing Technology, 2005, 166(2): 294.
|
[2] |
MA J, XIE Z, JIA G. Applying of real-time heat transfer and solidification model on the dynamic control system of billet continuous casting[J]. ISIJ International, 2008, 48(12): 1722.
|
[3] |
王珏,周志华,周傲英.机器学习及其应用[M].北京:清华大学出版社有限公司,2006.
|
[4] |
Brimacombe J K, Sorimachi K. Crack formation in the continuous casting of steel[J]. Metallurgical and Materials Transactions B, 1977, 8(2): 489.
|
[5] |
Brimacombe J K, Weinberg F. Hawbolt E B. Formation of longitudinal, midface cracks in continuously-cast slabs[J]. Metallurgical and Materials Transactions B, 1979, 10(2): 279.
|
[6] |
Brimacombe J K, Hawbolt E B, Weinberg F. Formation of off-corner internal cracks in continuously-cast billets[J]. Canadian Metallurgical Quarterly, 1980, 19(2): 215.
|
[7] |
Thomas B G, Samarasekera I V, Brimacombe J K. Investigation of panel crack formation in steel ingots: Part Ⅱ. Off-corner panel cracks[J]. Metallurgical and Materials Transactions B, 1988, 19(2): 289.
|
[8] |
DOU K, LIU Q. A new cooling strategy in curved continuous casting process of vanadium micro-alloyed YQ450NQR1 steel bloom combining experimental and modeling approach[J]. Metallurgical and Materials Transactions A, 2020, 51(8): 3945.
|
[9] |
韩延申, 张江山, 邹雷雷, 等. 喷嘴喷淋距离对连铸小方坯二冷均匀性的影响[J]. 工程科学学报, 2020, 42(6): 739.
|
[10] |
HAN Y, WANG X, LIU Q, et al. Comparison of transverse uniform and non-uniform secondary cooling strategies on heat transfer and solidification structure of continuous-casting billet[J]. Metals, 2019, 9(5): 543.
|
[11] |
Won Y M, Yeo T J, Seol D J, et al. A new criterion for internal crack formation in continuously cast steels[J]. Metallurgical and Materials Transactions B, 2000, 31(4): 779.
|
[12] |
LI G, JI C, ZHU M. Prediction of internal crack initiation in continuously cast blooms[J]. Metallurgical and Materials Transactions B, 2021,52(2): 1165.
|
[13] |
窦坤, 卿家胜, 王雷, 等.基于微观偏析模型的连铸方坯内裂纹敏感性研究[J]. 金属学报, 2014, 50(12): 1505.
|
[14] |
HAN Z, CAI K, LIU B. Prediction and analysis on formation of internal cracks in continuously cast slabs by mathematical models[J]. ISIJ International, 2001, 41(12): 1473.
|
[15] |
Poltarak G, Ferro S, Cicutti C. Estimation of internal cracking risk in the continuous casting of round bars[J]. Steel Research International, 2017, 88(4): 1600223.
|
[16] |
Normanton A S, Barber B, Bell A, et al. Developments in online surface and internal quality forecasting of continuously cast semis[J]. Ironmaking and Steelmaking, 2004, 31(5): 376.
|
[17] |
Varfolomeev I A, Ershov E V, Vinogradova L N. Statistical control of defects in a continuously cast billet based on machine learning and data analysis methods[J]. Automation and Remote Control, 2018, 79(8): 1450.
|
[18] |
Hore S, Das S K, Humane M M, et al. Neural network modelling to characterize steel continuous casting process parameters and prediction of casting defects[J]. Transactions of the Indian Institute of Metals, 2019, 72(12): 3015.
|
[19] |
Sayed M S, Hamid R E. Applying data mining methods to predict defects on steel surface[J]. Journal of Theoretical and Applied Information Technology, 2010, 20(2): 87.
|
[20] |
常运合, 曾智, 张家泉, 等. 基于BP神经网络的大方坯质量在线预报模型[J]. 钢铁, 2011, 46(5): 33.
|
[21] |
王悦新, 邱以清, 刘相华. 连铸坯质量判定模糊专家系统[J]. 东北大学学报(自然科学版), 2009, 30(7): 989.
|
[22] |
王宝, 张志刚, 陈海芳, 等. 连铸大方坯内部质量多元模糊模式预测研究[J]. 计算机与应用化学, 2012, 29(12): 1416.
|
[23] |
ZHANG X, GONG J, XUAN F. A deep learning based life prediction method for components under creep, fatigue and creep-fatigue conditions[J]. International Journal of Fatigue, 2021,148: 106236.
|
[24] |
YANG J, ZHANG J, GUO W, et al. End-point temperature preset of molten steel in the final refining unit based on an integration of deep neural network and multi-process operation simulation:Instrumentation, control and system engineering[J]. ISIJ International, 2021, 61(7): 2100.
|
[25] |
ZOU L, ZHANG J, HAN Y, et al. Internal crack prediction of continuous casting billet based on principal component analysis and deep neural network[J]. Metals, 2021, 11(12): 1976.
|
[26] |
KONG Y, CHEN D, LIU Q, et al. A prediction model for internal cracks during slab continuous casting[J]. Metals, 2019, 9(5): 587.
|
[27] |
蔡开科. 连铸坯质量控制[M]. 北京:冶金工业出版社, 2010.
|
[28] |
HAN Y, YAN W, ZHANG J, et al. Comparison and integration of final electromagnetic stirring and thermal soft reduction on continuous casting billet[J]. Journal of Iron and Steel Research International, 2021, 28: 160.
|
[29] |
HAN Y, YAN W, ZHANG J, et al. Optimization of thermal soft reduction on continuous-casting billet[J]. ISIJ International, 2020, 60(1): 106.
|
[30] |
王兴宇, 韩延申, 刘青, 等. 末端电磁搅拌对弹簧钢连铸坯内部质量的影响[J]. 钢铁, 2020, 55(5): 59.
|
[31] |
LIU G, LU H, LI B, et al. Influence of M-EMS on fluid flow and initial solidification in slab continuous casting[J]. Materials, 2021, 14(13), 3681.
|
[32] |
刘少伟, 韩延申, 管敏, 等. 基于过热度变化的82B钢连铸末端电磁搅拌安装位置研究[J]. 钢铁研究学报, 2018, 30(9): 716.
|
[33] |
Vušanović R, Vertnik B, Scheckarler. A simple slice model for prediction of macrosegregation in continuously cast billets[J]. IOP Conference Series: Materials Science and Engineering, 2012, 27(1): 012056.
|
[34] |
Combeau H, Zaloznik M, Hans S, et al. Prediction of macrosegregation in steel ingots: Influence of the motion and the morphology of equiaxed grains[J]. Metallurgical and Materials Transactions B, 2009, 40(3): 289.
|
[35] |
Singh A K, Basu B, Ghosh A. Role of appropriate permeability model on numerical prediction of macrosegregation[J]. Metallurgical and Materials Transactions B, 2006, 37(5): 799.
|
[36] |
Nieto P J, Victor S, Juan A, et al. A new predictive model of centerline segregation in continuous cast steel slabs by using multivariate adaptive regression splines approach[J]. Materials, 2015, 8(6): 3562.
|
[37] |
Nieto P J, Gonzalo E G, Antón J C, et al. A comparison of several machine learning techniques for the centerline segregation prediction in continuous cast steel slabs and evaluation of its performance[J]. Journal of Computational and Applied Mathematics, 2018, 330: 877.
|
[38] |
Bouhouche S. Contribution to Quality and Process Optimisation in Continuous Casting Using Mathematical Modelling[D]. Freiburg:Technischen Universität Bergakademie Freiberg, 2009.
|
[39] |
张邦礼, 张雪松, 曹长修. 神经网络在钢铁板坯生产缺陷诊断中的应用[J]. 微型电脑应用, 2001(1): 34.
|
[40] |
张静. 基于神经网络的遗传算法的板坯缺陷预报和参数优化系统研究[D]. 重庆: 重庆大学, 2001.
|
[41] |
李向奎, 张家泉. 基于BP神经网络的铸坯质量预报模型[C]//连铸自动化技术研讨会论文集. 吉林: 中国金属学会, 2007.
|
[42] |
陈恒志, 杨建平, 卢新春, 等. 基于极限学习机(ELM)的连铸坯质量预测[J]. 工程科学学报, 2018, 40(7): 815.
|
[43] |
ZOU L, ZHANG J, LIU Q, et al. Prediction of central carbon segregation in continuous casting billet using a regularized extreme learning machine model[J]. Metals, 2019, 9(12): 1312.
|
[44] |
XIN Z, ZHANG J, LIN W, et al. Sulphide capacity prediction of CaO-SiO2-MgO-Al2O3 slag system by using regularized extreme learning machine[J]. Ironmaking and Steelmaking, 2021, 48(3): 275.
|
[45] |
林雪. 数据挖掘技术在连铸板坯质量预报系统中的应用[D]. 重庆: 重庆大学, 2001.
|
[46] |
王怡青. 连铸坯中心偏析质量分析及预报研究[D]. 沈阳: 东北大学, 2014.
|
[47] |
杨炳儒, 龙勇. 在线铸坯质量判定的Fuzzy综合集成算法与实现[J]. 系统工程理论与实践, 1999, 19(1): 106.
|
[48] |
余龙山, 文光华, 迟景灏, 等. 连铸板坯质量判定专家系统的知识处理[C]//2000年亚洲钢铁大会论文集. 北京:中国金属学会, 2000.
|
[49] |
Schwedmann J, Wochnik J. Instrumentation system automation control and quality control for products of the continuous casting process[C]// Proceedings of the Second International Conference on Continuous Casting of Steel. Wuhan: Chinese Society for Metals,1997.
|
[50] |
CHENG F, FU X, YAN C. A framework for knowledge discovery in massive building automation data and its application in building diagnostics[J]. Automation in Construction, 2015, 50: 81.
|
[51] |
Morsut L. 有效控制板坯浇铸用的技术软件包[J]. 钢铁, 2003, 38(5), 25.
|
[52] |
余龙山. 连铸板坯质量判定专家系统[D]. 重庆: 重庆大学, 2000.
|
[53] |
从俊强, 仇圣桃, 徐学华, 等. 连铸坯质量判定系统研究现状与发展趋势[J]. 铸造技术, 2017, 38(10): 2329.
|
[54] |
刘志远,丁宁,王重君,等.电磁搅拌智能控制系统在连铸中的应用与实践[J].连铸,2021(4):59.
|
[55] |
姜云超.基于奥钢联连铸机SIMATIC C7控制系统的优化改造[J].连铸,2020(3):73.
|
[56] |
钱小丽,孟德文.连铸板坯切割定尺系统研究[J].河北冶金,2020(1):23.
|
[57] |
鲁迎春,金安林,樊昆祥,等.红钢1号连铸机出坯系统的优化改造[J].连铸,2019(6):69.
|
[58] |
何宇明.连铸结晶器保护渣功能发挥和稳定质量的系统思维[J].连铸,2019(2):14.
|
[59] |
李瑞生,赵艳良,罗北平,等.连铸二级系统升级及拓展的探讨与实践[J].中国冶金,2018,28(12):60.
|
[60] |
陈祥,彭宇.电动缸结晶器液面控制系统在攀钢1号板坯连铸机的应用[J].连铸,2018(4):73.
|
[61] |
单多, 徐安军, 汪红兵, 等. 连铸坯质量判定系统研究综述[J]. 连铸, 2011(2): 16.
|
[62] |
冯科, 孔意文, 王水根, 等. CISDI板坯质量在线诊断分析系统的研究与开发[C]//2012年全国炼钢-连铸生产技术会论文集(下). 重庆: 中国金属学会, 2012: 153.
|
[63] |
郭贤利, 彭世恒, 仇圣桃. 基于神经网络的连铸板坯质量在线诊断系统[J]. 冶金自动化, 2013, 37(3): 16.
|
[64] |
李中华, 杨晓江, 周朝刚, 等. 连铸板坯在线质量判定系统的开发和应用[J]. 炼钢, 2019,35(1): 71.
|
[65] |
孙丹, 钱宏智, 王胜东,等. 连铸坯质量预测专家系统的研发与应用[J]. 矿冶, 2013, 22(11): 194.
|
[66] |
姜广森. 连铸板坯表面质量预报专家系统的研究[D]. 武汉:武汉科技大学, 2005.
|
[67] |
姚海英,易兵,何浩,等.多规格钢坯连铸连轧新工艺流程[J].连铸,2020(5):76.
|
[68] |
王新东,王国栋.以产学研用协同创新新模式助推钢铁行业技术进步[J].钢铁,2017,52(7):1.
|
[69] |
江中块,苏志坚,赫冀成.板坯连铸过程铸坯质量判定参数采集与定位[J].连铸,2018(4):64.
|
[70] |
孟宪俭,李洪建,张伟,等.铸坯质量判定与产品质量诊断系统功能及应用[J].连铸,2011(增刊1):457.
|
[71] |
韩传基,高仲,安航航,等.铸坯质量判定与诊断系统研发及应用[J].连铸,2011(4):43.
|
[72] |
王悦新,刘相华.连铸坯质量判定专家系统开发[J].连铸,2009(1):31.
|
[1] |
Fan Qian, Hua-long Li, Wen-gang Yang, Hai-rong Guo, Guo-qi Liu, Hong-xia Li, Bei-yue Ma. Corrosion resistance of BN–ZrO2 ceramics with different additives by molten steel[J]. JOURNAL OF IRON AND STEEL RESEARCH,INTERNATIONAL, 2022, 29(7): 1101-1109. |
[2] |
ZHANG Xiang,XIE Qinghua,NI Peiyuan,LI Ying. Flow behavior of molten steel in SEN during fullnozzle selfswirling flow continuous casting[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2022, 34(7): 629-638. |
[3] |
ZHAO Xianjiu1,2,ZHANG Jieyu2,3,LI Chuanjun2,3. Analysis of formation mechanism about Ca-Mg-Al spineltype inclusions in cold thin rolling sheet[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2022, 34(7): 664-671. |
[4] |
SHANG Ting-rui, WANG Wei-ling, KANG Ji-bai, ZHU Miao-yong, LUO Sen. In situ observation of solidification under transient and average cooling rate of 20CrMnTi continuous casting[J]. Iron and Steel, 2022, 57(7): 73-85. |
[5] |
CHEN Bin, LI Hai-bo, JI Chen-xi, LIU Guo-liang, ZHOU Hai-chen. Influence of casting parameters on level fluctuations and its industrial application[J]. Iron and Steel, 2022, 57(7): 86-94. |
[6] |
KANG Yong-lin, ZHU Guo-ming, JIANG Min, WANG Guo-lian, LIU Peng-tao, XU Hai-wei, XIE Cui-hong, WEI Yun-fei, SHEN Kai-zhao, LIU Yang. Slab continuous casting by big roll heavy reduction and extra thick plate rolled by low compression ratio[J]. Iron and Steel, 2022, 57(7): 95-105. |
|
|
|
|