|
|
Review and development of numerical simulation for gas stirring in EAF steelmaking |
CHENG Ting1, YANG Li1,3, QIU Hao1, LI Tong1, LIU Heping1, MENG Huadong2 |
1. Material Digital R&D Center, China Iron & Steel Research Institute Group,Beijing 100081,China; 2. Department of Metallurgical Technology Research, Central Iron and Steel Research Institute,Beijing 100081,China; 3. Nanjing Iron and Steel Research Institute, Nanjing Iron and Steel Co., Ltd., Nanjing 210035, Jiangsu, China |
|
|
Abstract Numerical simulation has become an effective means to analyze the complex physicochemical phenomena and their mechanism in electric arc furnace (EAF) steelmaking. A review of numerical simulation for gas stirring in EAF steelmaking is performed. The effects of gas stirring on the behavior of flow, heat transfer, and chemical reactions in EAF steelmaking are reviewed from the coherent jet, the side-blowing and the bottom-blowing. The key factors affecting the characteristics of the coherent jet are analyzed. The effects of side-blowing on molten bath in EAF are discussed. The behaviors of molten bath with bottom-blowing in EAF studied based on numerical simulation is reviewed. Finally, the development of numerical simulation for gas stirring in EAF is proposed.
|
Received: 19 October 2023
|
|
|
|
[1] |
王新东,上官方钦,邢奕,等. “双碳”目标下钢铁企业低碳发展的技术路径[J]. 工程科学学报,2023,45(5):853.
|
[2] |
苍大强. 钢铁工业“碳达峰”“碳中和”及低碳技术的误区及现实路径[J]. 中国冶金,2021,31(9):3.
|
[3] |
张琦,沈佳林,籍杨梅. 典型钢铁制造流程碳排放及碳中和实施路径[J]. 钢铁,2023,58(2):173.
|
[4] |
朱荣,魏光升,唐天平. 电弧炉炼钢流程洁净化冶炼技术[J]. 炼钢,2018,34(1):10.
|
[5] |
DOCK J,KIENBERGER T. Techno-economic case study on oxyfuel technology implementation in EAF steel mills-concepts for waste heat recovery and carbon dioxide utilization[J]. Cleaner Engineering and Technology,2022,9:100525.
|
[6] |
ZHANG X K,HE Y L,LI M J,et al. The study of heat-mass transfer characteristics and multi-objective optimization on electric arc furnace[J]. Applied Energy,2022,317:119147.
|
[7] |
李林波,曾文斌,朱军,等. CFD数值模拟技术在冶金中的应用[J]. 钢铁研究学报,2011,23(12):1.
|
[8] |
程挺,朱荣,马国宏,等. 不同种类燃气对集束射流特性的影响研究[J]. 工业加热,2016,45(3):5.
|
[9] |
程挺,朱荣,魏光升,等. 集束氧枪不同环缝间距离对集束射流射流特性的影响[J]. 工业加热,2017,46(1):31.
|
[10] |
ALAM M,NASER J,BROOKS G,et al. Computational fluid dynamics modeling of supersonic coherent jets for electric arc furnace steelmaking process[J]. Metallurgical and Materials Transactions B,2010,41(6):1354.
|
[11] |
WEI G S,ZHU R,CHENG T,et al. Effect of main gas composition on flow field characteristics of supersonic coherent jets with CO2 and O2 mixed injection (COMI) at steelmaking temperature[J]. ISIJ International,2018,58(5):842.
|
[12] |
LIU F H,ZHU R,DONG K,et al. Flow field characteristics of coherent jet with preheating oxygen under various ambient temperatures[J]. ISIJ International,2016,56(9):1519.
|
[13] |
LIU F H,ZHU R,DONG K,et al. Effect of ambient and oxygen temperature on flow field characteristics of coherent jet[J]. Metallurgical and Materials Transactions B,2016,47(1):228.
|
[14] |
CHENG T,ZHU R,DONG K. Effect of methane-hydrogen mixtures on flow and combustion of coherent jets[J]. Journal of Iron and Steel Research International,2017,24(11):1143.
|
[15] |
HU S Y,ZHU R,DONG K,et al. Numerical simulation and industrial experimental research on the coherent jet with “CH4 + N2” mixed fuel gas[J]. Metallurgical and Materials Transactions B,2018,49(5):2584.
|
[16] |
LIU F H,SUN D B,ZHU R,et al. Effect of shrouding gas temperature on characteristics of a supersonic jet flow field with a shrouding laval nozzle structure[J]. Metallurgical and Materials Transactions B,2018,49(4):2050.
|
[17] |
LIU F H,SUN D B,ZHU R,et al. Behaviors of coherent flow field with various shrouding nozzles arrangement[J]. ISIJ International,2018,58(3):496.
|
[18] |
LIU F H,SUN D B,ZHU R,et al. Exploring the behavior of a coherent flow field produced by a shrouding laval nozzle structure[J]. ISIJ International,2020,60(4):682.
|
[19] |
ODENTHAL H J,BADER J,NÖRTHEMANN R,et al. The optimized SIS injector for EAF application[C]//Association for Iron and Steel Technology Conference, Indianapolis USA:Association for Iron and Steel Technology Publishing,2014:1.
|
[20] |
王广连,朱荣,何春来. 氧气射流作用下的电弧炉熔池两相流数值模拟[J]. 过程工程学报,2010,10(4):625.
|
[21] |
韩建军,陈煜,李士琦. 氧气射流对电炉熔池搅拌的研究[J]. 工业加热,2010,39(5):30.
|
[22] |
CHEN Y C,SILAEN A K,ZHOU C Q. 3D integrated modeling of supersonic coherent jet penetration and decarburization in EAF refining process[J]. Processes,2020,8(6):700.
|
[23] |
李桂海,何春来,朱荣,等. 电弧炉用氧技术的多相流数值模拟研究[J]. 工业加热,2011,40(1):23.
|
[24] |
何春来,朱荣,刘诚,等. 基于多相流数值模拟的电弧炉脱碳速度研究[J]. 炼钢,2011,27(2):41.
|
[25] |
CHEN S C,ZHU R,LI J S,et al. The study of three-phase numerical simulation of molten bath in EAF impinged by supersonic oxygen jet[J]. Advanced Materials Research,2012,479:1750.
|
[26] |
何春来,黄其明,杨宁川,等. 电弧炉炼钢氧枪优化布置研究[J]. 工业加热,2013,42(3):59.
|
[27] |
ODENTHAL H J,KEMMINGER A,KRAUSE F,et al. A holistic CFD approach for standard and shaft-type electric arc furnaces[C]//Association for Iron and Steel Technology Conference, Nashville USA:Association for Iron and Steel Technology Publishing,2017:1101.
|
[28] |
RAMIREZ M,ALEXIS J,TRAPAGA G,et al. Modeling of a DC electric arc furnace-mixing in the bath[J]. ISIJ International,2001,41(10):1146.
|
[29] |
WEI G S,ZHU R,DONG K,et al. Research and analysis on the physical and chemical properties of molten bath with bottom-blowing in EAF steelmaking process[J]. Metallurgical and Materials Transactions B,2016,47(5):3066.
|
[30] |
吕明,李航,杨凌志,等. EBT区域底吹流量变化对电弧炉炼钢的影响[J]. 钢铁,2019,54(10):38.
|
[31] |
YANG Z S,YANG L Z,GUO Y F,et al. Simulation of velocity field of molten steel in electric arc furnace steelmaking[C]//9th International Symposium on High-Temperature Metallurgical Processing, Phoenix USA:Springer International Publishing,2018:69.
|
[32] |
LIU F H,ZHU R,DONG K,et al. Simulation and application of bottom-blowing in electrical arc furnace steelmaking process[J]. ISIJ International,2015,55(11):2365.
|
[33] |
WEI G S,ZHU R,WANG Y,et al. Simulation and application of pulsating bottom-blowing in EAF steelmaking[J]. Ironmaking & Steelmaking,2018,45(9):847.
|
[34] |
YANG Z S,YANG L Z,CHENG T,et al. Fluid flow characteristic of EAF molten steel with different bottom-blowing gas flow rate distributions[J]. ISIJ International,2020,60(9):1957.
|
[35] |
HU H,YANG L Z,GUO Y F,et al. Numerical simulation of bottom-blowing stirring in different smelting stages of electric arc furnace steelmaking[J]. Metals,2021,11(5):799.
|
[36] |
GUO D C,GU L,IRONS G A. Developments in modelling of gas injection and slag foaming[J]. Applied Mathematical Modelling,2002,26(2):263.
|
[1] |
TIAN Xu, ZHOU Heng, HUANG Jian, CAI Haoyu, KOU Mingyin, WU Shengli. Numerical study of effect of φ(CO)∶φ(H2) on reaction process in a direct reduction shaft furnace[J]. Iron and Steel, 2024, 59(1): 34-40. |
[2] |
BAI Chenchen, SHI Xuefeng, WANG Mingyang, YU Hao, HU Changqing, HAN Tao. Numerical simulation analysis of direct reduction of gas-based shaft furnace[J]. Iron and Steel, 2024, 59(1): 41-48. |
[3] |
WANG Shisong, WANG Yunbo, TANG Qing, ZHANG Xubin, HE Shengping. Control of temperature of high-Ti steel on top surface and "floater" formation[J]. Iron and Steel, 2024, 59(1): 58-66. |
[4] |
LI Yu1,SUN Yanhui1,SONG Sicheng1,WANG Chao2. Effect of submerged entry nozzle on molten steel flow in thin slab mold[J]. JOURNAL OF IRON AND STEEL RESEARCH , 2024, 36(1): 66-75. |
[5] |
LU Jingzhou, PAN Weiming, DOU Kun, WANG Wanlin, ZHOU Lejun. Numerical simulation of mold nozzle optimization in slab continuous casting process[J]. CONTINUOUS CASTING, 2024, 43(1): 18-25. |
[6] |
LIAN Tianlong, HE Bo, WANG Wenxue, HOU Kaikai. Simulation on the flow field and inclusions in slab con-cast tundish[J]. CONTINUOUS CASTING, 2024, 43(1): 46-54. |
|
|
|
|