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2024年, 第31卷, 第10期 刊出日期:2024-10-25
  

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  • Wei-min Long
    钢铁研究学报(英文版). 2024, 31(10): 2327-2328.
    https://doi.org/10.1007/s42243-024-01358-4
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  • Hong-tao Zhu, Jian Qin, Wei-min Long, Xin-yi Song, Pei-yao Jing
    钢铁研究学报(英文版). 2024, 31(10): 2329-2343.
    https://doi.org/10.1007/s42243-024-01322-2
    摘要 ( ) PDF全文 ( )   可视化   收藏
    Diamond tools have been widely used in national defense military, automobile manufacturing, resource exploitation and other fields. Laser brazing diamond technology is often applied to the preparation of diamond tools. However, the formation and expansion of cracks in the process of laser brazing diamond seriously affect the mechanical properties of diamond tools. In order to solve the crack problem of laser brazing diamond, many scholars are committed to the research on improving the solder, optimizing the laser process parameters, improving the laser brazing equipment, optimizing the design of joint form, and developing ultrasonic-assisted laser brazing technology, etc. These studies have achieved certain results. Aiming at the research status of laser brazing diamond crack problem, the crack characteristics of brazing diamond are firstly introduced, and the formation reasons of laser brazing diamond crack are elaborated. Then, the elemental characteristics of brazing filler metals used in brazing diamond are introduced. The influences of Ni-Cr and Ag-Cu-Ti alloy solder and laser process parameters on the crack problem are viewed. Finally, the solutions to the crack problem by scholars at home and abroad in recent years are summarized, and the future research directions to solve crack problem are prospected.
  • Xing-xing Wang, Yuan-long Jiang, Jia-shuo Chang, Zhi-peng Yuan, Jian-jun Shi, Zi-cheng Ling, Jun-yi Jiang, Hong-gang Dong, Fei Gao
    钢铁研究学报(英文版). 2024, 31(10): 2344-2364.
    https://doi.org/10.1007/s42243-024-01353-9
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    Brazing, an important welding and joining technology, can achieve precision joining of materials in advanced manufacturing. And the first principle calculation is a new material simulation method in high-throughput computing. It can calculate the interfacial structure, band structure, electronic structure, and other properties between dissimilar materials, predicting various properties. It plays an important role in assisting practical research and guiding experimental designs by predicting material properties. It can largely improve the quality of welded components and joining efficiency. The relevant theoretical foundation is reviewed, including the first principle and density functional theory. Exchange-correlation functional and pseudopotential plane wave approach was also introduced. Then, the latest research progress of the first principle in brazing was also summarized. The application of first principle calculation mainly includes formation energy, adsorption energy, surface energy, adhesion work, interfacial energy, interfacial contact angle, charge density differences, density of states, and mulliken population. The energy, mechanical, and electronic properties were discussed. Finally, the limitations and shortcomings of the research in the first principle calculation of brazed interface were pointed out. Future developmental directions were presented to provide reference and theoretical basis for realizing high-throughput calculations of brazed joint interfaces.
  • Shi-yan Xie, Ya-qiong Ge, Ming-zhu You, Guan-xing Zhang, Yan-hong Guo, Er-qiang Liu
    钢铁研究学报(英文版). 2024, 31(10): 2365-2377.
    https://doi.org/10.1007/s42243-024-01348-6
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    Composite filler metal refers to the traditional filler metal by adding a certain proportion of various forms of superalloy, carbon fiber and ceramic particles as reinforcement phase. Due to the addition of the reinforcement phase, the filler metal can have a suitable thermal expansion coefficient, which can effectively reduce the residual stress at the brazing joint caused by the different thermal expansion coefficients of the base metal and improve the comprehensive performance of the brazing joint. In recent years, with the progress of science and technology, the research on nanomaterials has been deepening, and nanomaterials are widely used in the modification of composite filler metals because of their special surface effect, small size effect, quantum size effect and macroscopic quantum tunneling effect. The modification performance of different composite solders by nanoparticles in recent years is reviewed, the advantages and disadvantages of nano- reinforced composite solders are analyzed, and the future research direction of composite solders is prospected.
  • Xing-xing Wang, Guang-ming Zhang, Yuan-long Jiang, Jian-jun Shi, Hong-gang Dong, Jun-yi Jiang, Zi-cheng Ling, Zhi-peng Yuan, Zeng-lei Ni, Jin Peng
    钢铁研究学报(英文版). 2024, 31(10): 2378-2403.
    https://doi.org/10.1007/s42243-024-01354-8
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    Ni-based coating, a kind of surface material, is characterized by high hardness, outstanding wear resistance, and excellent corrosion resistance. Ni-based coatings doped with hard phases can improve the coating quality. This is an important topic in related fields. Compared with traditional Ni-based coatings, Ni-based coatings doped with a hard phase have stronger competitive advantages. Among these, Ni-based diamond composite coatings have superior performance. Hence, it has become a kind of excellent functional coating. We outline the current state of research on Ni-based diamond composite coatings. Advances in seven preparation processes for Ni-based diamond composite coatings were discussed. These processes mainly include brazing, electrodeposition, sintering, laser cladding, plasma spraying, supersonic laser deposition, and vacuum cladding. The latest studies on the interfacial behavior, microstructure, and bond strength of these composite coatings are also summarized. The deficiencies for present Ni-based diamond composite coatings are pointed out. Meanwhile, the developmental directions of related fields are envisioned. That could provide theoretical guidance and reference information for research and technological development in the near future.
  • Da-shuang Liu, Jian-hua Xu, Xiong-hui Li, Ping Wei, Yun Liang, Jian Qin, Hua-wei Sun, Tian-ran Ding, Zong-ye Ding, Su-juan Zhong, Lei Zhang, Wei-min Long
    钢铁研究学报(英文版). 2024, 31(10): 2404-2412.
    https://doi.org/10.1007/s42243-024-01302-6
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    The vacuum diffusion bonding method was used to introduce Al foil as the middle layer, and 6061 aluminium alloy was vacuum diffusion bonding together. The typical microstructure characteristics and mechanical properties of 6061/Al/6061 welded joints were studied in detail, the effects of process parameters and Al intermediate layer on the microstructure and mechanical properties were revealed, and the diffusion bonding mechanism of 6061/Al/6061 welded joints was described. Al foil middle layer welded joint had the best performance at the temperature of 540 °C, the holding time of 120 min, and the welding pressure of 4 MPa. The bonding ratio is 95.91%, the shear strength is 79 MPa, and the deformation rate is 8.05%, and the introduction of Al intermediate layer improves the element distribution and microstructure, so that the bonding ratio of the welded joint is increased by 10.86%, the shear strength is increased by 5.55 MPa, and the deformation rate is reduced by 1.58%. The fracture morphology has typical ductile fracture characteristics.
  • Hao-han Min, Qian Sun, Ya-jun Xing, Hong-liang Liu, Yu Chen, Xiao-nan Wang, Li-ning Sun
    钢铁研究学报(英文版). 2024, 31(10): 2413-2422.
    https://doi.org/10.1007/s42243-023-01087-0
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    Press hardened steel (PHS) plays a key role in the manufacture of anti-collision structural components. The formation of d- ferrite is a suffering issue for the laser welding of Al–Si coated PHS. Oscillating laser was used to weld Al–Si coated 1.5 GPa PHS and novel 2 GPa PHS, and the effect of laser offset on the microstructure and properties of the dissimilar welded joints was studied. The results showed that a perfect weld profile was achieved by laser offset welding (LOW), without any welding defects. The d-ferrite formed in as-received welds of laser alignment welding (LAW) with high Al content (up to 2.9 wt.%), but it disappeared with the laser offset to 2 GPa PHS, and the maximum Al content in the segregation zone reduced to 1.2 wt.%. After post-welding heat treatment, the d-ferrite was coarsened and the a-ferrite formed in the secondary Al-rich area for the high Ac3 temperature, but the a-ferrite was few and fine in LOW welds. The hardness in the LAW welds was lower than that in the LOW welds, due to the presence of d-ferrite, as well as less carbon content and Ti and V alloying elements. The tensile strength (1561 MPa) and elongation (5.4%) with LOW were higher than those with LAW (1490 MPa, 3.1%), and the fracture occurred in the Al–Si coated PHS. It is indicated that adjusting the laser offset is effective to prevent the formation of d-ferrite and is potential to avoid the formation of a-ferrite. It also provides a wide heat treatment temperature window for the dissimilar welds of 1.5 GPa PHS and novel 2 GPa PHS.
  • Le Zhu, Chao-yang Sun, Bao-yu Wang, Jing Zhou
    钢铁研究学报(英文版). 2024, 31(10): 2423-2437.
    https://doi.org/10.1007/s42243-024-01300-8
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    304 stainless steel (SS)/Q235 carbon steel (CS) bimetallic composite shafts were prepared by the cross wedge rolling (CWR). The bonding interface welding mechanism was investigated through CWR rolling experiments and finite element simulation, as well as element diffusion, microstructure analysis, and mechanical property tests. According to simulation studies, the bonding interface is primarily subjected to three-directional compressive stresses at the tool–workpiece contact zone. As compression ratio increases from 0.25 to 0.35, the interface of the stress penetration area increases, while the diameter and wall thickness of CS/SS bimetallic shaft decrease, and hence, thickness-to-diameter ratio remains unchanged, which is conducive to the coordinated deformation of inner and outer metals and the interface of welded joints. The microstructure analysis of the interface shows that there are no obvious defects and cracks in the attachment, and that the microstructure on CS side is dominated by ferrite and martensite phases. Caused by the decarburization effect, Q235 steel microstructure features coarse ferrite, accompanied by a carburized layer with a thickness of about 20 lm on SS side near the interface where grains are refined. As radial compression ratio increases, the diffusion distance of Cr, Ni, and other elements increases, the average thickness of the decarburized layer decreases, the interfacial bonding strength increases from 450 to 490 MPa, and metallurgical bonding at the interface is thus improved. The study demonstrates that it is feasible to use 304 SS and Q235 CS for cross wedge rolling composite shafts.
  • Xin Ji, Bin He, Wei Guan, Chen-xi Liu, Hui-jun Li, Lei Cui, Yong-chang Liu
    钢铁研究学报(英文版). 2024, 31(10): 2438-2447.
    https://doi.org/10.1007/s42243-024-01341-z
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    Creep rupture of the reduced activation ferritic/martensitic (RAFM) steel and 316L steel dissimilar joint by friction stir welding was investigated. The creep rupture time of the dissimilar joint was 1941 h at 600 °C/100 MPa and 120 h at 650 °C/100 MPa. The creep fracture occurred in heat affect zone (HAZ) of RAFM steel side where coarse Laves phase was detected. The formation and coarsening of the Laves phase particles in HAZ of RAFM steel side were the main reasons that caused the creep fracture of the dissimilar joint. The Laves phase particles nucleated adjacent to the large M23C6 particles at the grain boundaries where W element segregated and grew fast during creep exposure. The large Laves phase would deteriorate the pinning effect of M23C6 carbides and weaken the solid solution strengthening effect. Besides, the size of the Laves phase in HAZ of RAFM steel side was bigger than that in stir zone of RAFM steel side. These reasons explain the creep fracture in HAZ of RAFM steel side of dissimilar joint.
  • Ling-ling Huang, Jian Qin, Jun-lan Huang, Hua Yu, Chao Jiang, Lu-yang Song, Zhuo-li Yu, Zhi-qian Liao, Yan-zhao Cai, Li Ma, Shi-zhong Wei
    钢铁研究学报(英文版). 2024, 31(10): 2448-2462.
    https://doi.org/10.1007/s42243-024-01339-7
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    The effect of Zr on the microstructure and mechanical properties of 304 stainless steel joints brazed with Ag-Cu fillers was studied. The incorporation of Zr had little effect on the solid-liquid phase line of the fillers, and the melting temperature range of the fillers was narrowed, which enhanced their fluidity and wettability. The presence of Zr in the form of heterogeneous particles augmented the nucleation rate during solidification, transforming the intermittently distributed gray-black coarse dendrites into cellular crystals. This structural transformation led to fragmentation and refinement of the microstructure. The dissolution of Zr into Ag and Cu promoted the transformation of low-angle grain boundaries to high- angle grain boundaries (HAGBs), hindering crack propagation. Zr element in the brazing seam led to grain refinement and increased density of grain boundaries. The grain refinement could disperse the stress, and HAGBs could resist the dislocation movement, improving the joint strength. The results display that when Zr content was 0.75 wt.%, the maximum strength was 221.1 MPa. The fracture occurred primarily at the brazing seam, exhibiting a ductile fracture.
  • Jing-wei Yang, Xu-yang Liu, Tao Li, Lai-cai Chen, Kai Yang, Zong-ye Ding, Jie Zhang, Jian Qiao
    钢铁研究学报(英文版). 2024, 31(10): 2463-2474.
    https://doi.org/10.1007/s42243-024-01328-w
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    Laser oscillating welding of 2205 duplex stainless steel was performed using Ni interlayer as filler material. The influence of stirring effect caused by laser oscillating and Ni addition in the behavior of molten pool and the microstructure evolution was investigated. The results shows that Ni addition decreased the ratio of chromium equivalent and nickel equivalent in the molten pool and accelerated the austenitic transformation. The austenite/ferrite ratio was regulated, and the precipitation of nitrides was suppressed in the weld seam. The stirring effect caused by the oscillating beam facilitated the uniform distribution of Ni elements within the molten pool, promoting the formation of the homogeneous microstructures in the weld seam. With increasing the thickness of Ni interlayer, both the dimension and the peak temperature of molten pool decrease, further increasing the cooling rate and refining the grain size. When the thickness of Ni interlayer was 50 lm, the austenite/ferrite ratio in the weld seam was close to 1:1, and the grain size reached the minimum value. The tensile strength and ductility of the welded joint using Ni interlayer with thickness were 774 MPa and 25%, respectively, significantly improving the mechanical properties of 2205 duplex stainless steel joint welded without Ni addition.
  • Jing-xiang Zhao, Xi-chao Li, Jing Shi, Qiang Cheng, Bin Xu, Ming-yue Sun, Li-li Zheng
    钢铁研究学报(英文版). 2024, 31(10): 2475-2488.
    https://doi.org/10.1007/s42243-024-01265-8
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    Ti3SiC2 ceramic and SUS430 ferritic stainless steel were welded by the transient liquid phase (TLP) diffusion bonding method using an Al interlayer at 850-1050 °C in vacuum. The evolution of phase and morphology at the interface and bonding strength were systematically investigated. The results show that Ti3SiC2 and SUS430 were well bonded at 900-950 °C. Three reaction zones were observed at the interface. At the joint interface area adjacent to alloy, the alloy completely reacted with liquid Al to form Al86Fe14. At Ti3SiC2/Al interface, Ti and Si diffused outward from Ti3SiC2 into the molten Al to form Fe3Al + Al5FeSi + TiAl3 zone. Adjacent to Ti3SiC2 matrix, Ti3Si(Al)C2 + TiCx zone was formed by the loss of Si. The evolution mechanism of TLP-bonded joints was discussed based on the interface microstructure and product phases. In addition, the tensile strength of the joint increased with increasing bonding temperature. The corre- sponding maximum value of 59.7 MPa was obtained from SUS430/Al (10 lm)/Ti3SiC2 joint prepared at 950 °C.
  • Tao Liu, Song Gao, Lei Shi, Sachin Kumar, Zhi-ping Sun, Wei Zhao, Hui Zhang, Ning Guo
    钢铁研究学报(英文版). 2024, 31(10): 2489-2504.
    https://doi.org/10.1007/s42243-024-01286-3
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    The lap joints of 6061-T6 aluminum alloy/Q235 steel were prepared by conventional friction stir welding and ultrasonic vibration enhanced friction stir welding. Firstly, the effect of ultrasonic vibration on the microstructure and properties of joints was analyzed, and then the optimization mechanism of ultrasonic vibration on failure load and corrosion resistance of joints was elucidated. The results indicated that ultrasonic vibration could significantly improve the quality of weld formation, expand the width of interface zone, change the shape of the ‘‘hook'' structure, form a macro mechanical interlock at the joint interface, and effectively refine the grain structure on the steel side. In terms of the microstructure of the joints, additional ultrasonic energy can change the microstructure characteristics at the interface, and can improve the distribution characteristics of precipitates in the weld nugget zone, significantly reducing the number of intermetallic compounds generated across the interface of the retreating side and forming micro mechanical interlock on the advancing side of the interface. After ultrasonic treatment, the failure load of the aluminum/steel lap joint increased by 20.4%, and the corrosion resistance improved by 1.304 times.
  • Kai-hang Zhu, Yong-zhen Liang, Liu-kai Li, Ting-ting Zhang, Wen-xian Wang
    钢铁研究学报(英文版). 2024, 31(10): 2505-2519.
    https://doi.org/10.1007/s42243-024-01299-y
    摘要 ( ) PDF全文 ( )   可视化   收藏
    5052 Al and carbon fiber-reinforced polyamide 6 composite (CF-PA6) were jointed via ultrasonic welding with the assistance of temperature compensation device. The effects of the ultrasonic welding time and temperature compensation on the microstructure and mechanical properties of the joints were investigated. Through analysis of the wettability and fluidity of the molten carbon fiber-reinforced thermoplastic composites (CFRTP), the bonding mechanism and failure path of Al/CFRTP were clarified. The results show that under the conditions of temperature compensation of 220 °C and welding time of 1500 ms, the joint strength of the two components reaches 2480.4 N, which is 813.6% higher than that of Al/CFRTP components obtained at room temperature. Overall, temperature compensation prolonged the wetting time of molten CFRTP on the aluminum alloy surface. When the fluidity and wettability were coordinated with each other, a high- quality joint was formed. In addition, the ultrasonic welding process of Al/CFRTP mainly relies on ‘‘physical adsorption,'' ‘‘diffusion effect,'' and ‘‘mechanical locking effect'' to achieve sufficient bonding, and the effect of hydrogen bonding is weak.
  • Jian-yu Li, Jia-xu shi, Shu-hai Chen, Ji-hua Huang, Shu-jun Chen
    钢铁研究学报(英文版). 2024, 31(10): 2520-2529.
    https://doi.org/10.1007/s42243-024-01343-x
    摘要 ( ) PDF全文 ( )   可视化   收藏
    The welding characteristics of 5052 aluminum alloy and Q235 low-carbon steel sheet were systematically studied by the refilled friction stir spot welding. The effects of rotation speed and pressure speed on weld forming, tensile strength, and welded joint structure were analyzed in different welding modes. The results indicated two different connection modes: the chimeric mode and the non-chimeric mode. The corresponding depression depth are 2 and 2.4 mm, respectively. In the non-chimeric connection mode, the steel/aluminum metallurgical interface is a smooth transition, the hook structure is obvious, and the welding mechanism mainly depends on the mutual diffusion between atoms. However, in the chimeric mode, a hook structure will be formed at the metallurgical interface of steel and aluminum. The connection mechanism is determined by mechanical interlocking and mutual diffusion. The maximum strength value is 7.48 kN in non-chimeric mode. At this time, the spindle speed is 1300 r/min and the pressure speed is 1 mm/s. There were two types of fractures: the button fracture mode and the peel fracture mode.
  • Wen-wen Liu, Na-jin Wang, Ke Chen, Tao Wang, Zhong-yu Chen
    钢铁研究学报(英文版). 2024, 31(10): 2530-2545.
    https://doi.org/10.1007/s42243-024-01309-z
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    Based on the two-pass differential temperature rolling bonding method, the effects of prefabricated steel/aluminum composite panel temperature on interface characteristics and microstructure properties were investigated through exper- imental analysis and finite element simulations. When the temperature exceeds 400 °C, the effective preparation of the steel-aluminum transition joint can be achieved, and with the increase in temperature, the interface shear and pull-off strength of the steel-aluminum transition joint exhibits an initial decrease followed by an increase. Both the interface shear and pull-off fractures are in 1060 aluminum matrix. As the temperature increases, the size of the average grain in 1060 aluminum matrix increases and then decreases. When the temperature reaches 550 °C, the comprehensive performance of the prepared steel-aluminum transition joint is the best, with the interface shear strength of 77 MPa and the interface pull- off strength of 153 MPa, exceeding the bonding strength of the explosive compounding method. There are no pinholes, wrinkles, or cracks in the lateral bending matrix and the interface.
  • Yu Lei, Yi-nan Li, Xiao-guo Song, Sheng-peng Hu, Wei-min Long, Hai-chuan Shi, Zu-bin Chen
    钢铁研究学报(英文版). 2024, 31(10): 2546-2554.
    https://doi.org/10.1007/s42243-024-01314-2
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    The contact-reactive brazing of Al0.3CoCrFeNi high-entropy alloys with a Nb interlayer was researched. The effects of Nb thickness and brazing temperature on the interfacial microstructure and mechanical properties of Al0.3CoCrFeNi joints were investigated. The results show that with Nb thickness increasing from 10 to 100 lm, the average width of Al0.3- CoCrFeNi joints is increased from 127 to 492 lm and the erosion volume of Al0.3CoCrFeNi base metals (BMs) by face- centered cubic-Nb eutectic liquid is enlarged accordingly. With increasing brazing temperature from 1280 to 1360 °C, the intergranular penetration of eutectic liquid into Al0.3CoCrFeNi BMs becomes more severe and lamellar Laves phase is broken-up and spherized. The shear strength of joint is increased gradually from 374 to 486 MPa and then decreased to 475 MPa. The maximum shear strength value of 486 MPa is obtained when brazing at 1340 °C for 10 min, reaching about 78% of the shear strength of Al0.3CoCrFeNi BMs. Besides, the brazing mechanism was analyzed in details.
  • Jing-wei Yang, Chu-hao Xie, Jie Zhang, Zong-ye Ding, Jian Qiao
    钢铁研究学报(英文版). 2024, 31(10): 2555-2567.
    https://doi.org/10.1007/s42243-024-01349-5
    摘要 ( ) PDF全文 ( )   可视化   收藏
    The diffusion processes in bicrystalline Cu/Al joints, characterized by typical high-angle grain boundaries (GBs), were investigated using molecular dynamics simulations. It was found that GBs facilitated the diffusion of both Cu and Al atoms, predominantly enhancing the migration of Cu atoms into Al matrix. According to mean squared displacement results, the movement of Al atoms within Al matrix was more vigorous than that of Cu atoms. The mechanisms of atomic rearrangement, dislocation movement, stacking fault formation, and dynamic recrystallization were analyzed. During the compression and initial welding stages, the mismatch in lattice constants and the twisting of grains initiated a squeeze- induced rearrangement of Al atoms at the interface, leading to the formation of dislocations and vacancies. During the advanced stages of welding, the plastic deformation primarily occurred within Al matrix, marked by the emergence of dislocations, stacking faults, and GB sliding. Particularly, the shearing effect during the ultrasonic welding process, combined with GB sliding, collectively induced grain recrystallization at the interface. Furthermore, the diffusion between Cu/Al joints could be enhanced by increasing the vibration frequency, due to a significant rise in the number of amorphous regions.
  • Jia-yu Zhang, Feng-jiang Wang, Yan-xin Qiao
    钢铁研究学报(英文版). 2024, 31(10): 2568-2576.
    https://doi.org/10.1007/s42243-024-01301-7
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    The electromigration reliability on Sn–10Bi solder joints is investigated and the performance is tried to be improved with trace Zn addition in solder by depressing the growth of interfacial intermetallic compounds (IMCs) under electromigration. The electromigration test was realized on Cu/solder/Cu linear specimens at a current density of 1.0 9 104 A/cm2 with different stressing time. It was found that Bi atoms in Cu/Sn–10Bi/Cu solder joint were driven towards anode side under current driving force and then accumulated at anode interface with current stressing time increasing. The thickness and growth rate of Cu6Sn5 IMCs at anode interface were obviously larger than those at cathode side due to polarity effect. The addition of 0.2 wt.% Zn inhibited the migration of Bi atoms during the electromigration process, and the composition of interfacial IMCs was transformed into Cu6(Sn, Zn)5, which played as a diffusion barrier to effectively reduce the asym- metric growth of IMCs and the consumption of Cu substrate during electromigation.
  • Shuo Su, Xiao-guo Song, Sheng-peng Hu, Wen Zhang, Jian Cao, Jian Qin, Wei-min Long
    钢铁研究学报(英文版). 2024, 31(10): 2577-2589.
    https://doi.org/10.1007/s42243-024-01318-y
    摘要 ( ) PDF全文 ( )   可视化   收藏
    The dissimilar brazing of Nb521 niobium alloy to GH99 superalloy was achieved successfully using Ti-35Ni brazing filler under vacuum. The effects of brazing temperature and holding time were systematically analyzed on the interfacial microstructure evolution and mechanical properties of joints. The joints brazed at 1120 °C for 10 min exhibited a typical interfacial structure composed of Nb521/b-(Nb, Ti)+TiNi/TiNi+Ti2Ni/TiNi+TiNi3/Cr-rich TiNi/Ti-rich (Ni, Cr)ss/ (Ni, Cr)ss/GH99. The findings indicated that as the brazing temperature or holding time increased, the presence of brittle Ti2Ni compounds decreased while the formation of TiNi3 gradually increased and tended to coarsen. The shear strength of joints exhibited variations corresponding to changes in interfacial brittle compound, and reached the highest value of 121 MPa at 1120 °C for 10 min. In the context of shear testing, all joints displayed clear brittle fracture patterns, with fractures predominantly occurring at the brittle compounds, namely, Ti2Ni and TiNi3 phases.
  • Hong Li, Bo-jin Li, Yun-yue Li, Tian-ran Ding, Jian Qin, Erika Hodú lová, Yi-peng Wang
    钢铁研究学报(英文版). 2024, 31(10): 2590-2599.
    https://doi.org/10.1007/s42243-024-01346-8
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    Achieving high-quality joining of silicon carbide (SiC) ceramics and Inconel 718 alloy has become a significant challenge for the brazing process, which is strongly dependent on the filler material. A novel composite interlayer consisting of high- entropy alloys (HEAs), HEA/Ni/HEA, was proposed to reduce the formation of intermetallic compounds in the brazed joints of SiC ceramics and Inconel 718 alloy. A reliable SiC/Inconel 718 brazed joint was produced at 1120 °C for 60 min. The results showed a significant reduction in the number of NiSi compounds in the brazed joint. The brazing seam structure near SiC side was filled with face-centered cubic phases with good plasticity and soft Cu-rich phases due to the high- entropy effect, which effectively suppressed the formation of intermetallic compounds. The maximum shear strength of the brazed joint reached 88 MPa, showing excellent tensile strength. The results provide a valuable basis for improving the joint quality of SiC ceramics and metals by adding high-entropy alloy fillers.
  • Shan-nan Zhang, Tian-ran Ding, Zong-ye Ding, Shi-yan Xie, Fu-li Liu, Su-juan Zhong, Jie Liu, Shuai-jie Ma
    钢铁研究学报(英文版). 2024, 31(10): 2600-2609.
    https://doi.org/10.1007/s42243-024-01338-8
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    The drive toward miniaturization, functionalization, and environmental conservation in electronic devices has increased the demand for low-temperature solder in 3D packaging processes. The influence of Sb incorporation on the structure and properties of SnBiIn solder at an equal molar ratio is investigated. It is demonstrated that Sb incorporation facilitates the formation of SnIn phase and induces the precipitation of spherical Bi particles. Furthermore, the concentration of Sb directly affects the morphologies of both Bi and SbIn phases. The amount of Sb also directly impacts the morphologies of Bi and SbIn phases, resulting in distinct solid solution and second-phase strengthening effects. These effects consequently alter the properties of the solder. This phenomenon arises because Sb hinders atomic diffusion within the joint, leading to the formation of thin Cu6(Sn, In)5 intermetallic compounds. It can be reasonably inferred that lead-free low-temperature solders, based on high-entropy alloy multicomponent compositions and engineered via elemental modulation, show pro- mise for successful applications in electronic packaging.