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2025年, 第32卷, 第2期 刊出日期:2025-02-25
  

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    PREFACE
  • Wangzhong Mu, Ying Ren, Tong-sheng Zhang, Deepoo Kumar, Susanne Michelic, Bryan Webler
    钢铁研究学报(英文版). 2025, 32(2): 313-314.
    https://doi.org/10.1007/s42243-025-01451-2
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  • REVIEWS
  • Yi Wang, Jian-xun Fu, Deepoo Kumar, Qiang Wang, Hong-liang Yang, Wang-zhong Mu
    钢铁研究学报(英文版). 2025, 32(2): 315-333.
    https://doi.org/10.1007/s42243-024-01410-3
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    Cleanliness control of advanced steels is of vital importance for quality control of the products. In order to understand and control the inclusion removal during refining process in molten steel, its motion behaviors at the multiple steel/gas/slag interfaces have attracted the attention much of metallurgical community. The recent development of the agglomeration of non-metallic inclusions at the steel/Ar and steel/slag interfaces has been summarized, and both the experimental as well as theoretical works have been surveyed. In terms of in situ observation of high-temperature interfacial phenomena in the molten steel, researchers utilized high-temperature confocal laser scanning microscopy to observe the movement of more types of inclusions at the interface, i.e., the investigated inclusion is no longer limited to Al2O3-based inclusions but moves forward to rare earth oxides, MgO-based oxides, etc. In terms of theoretical models, especially the model of inclusions at the steel/slag interface, the recent development has overcome the limitations of the assumptions of Kralchevsky-Paunov model and verified the possible errors caused by the model assumptions by combining the water model and the physical model. Last but not least, the future work in this topic has been suggested, which could be in combination of thermal physical properties of steels and slag, as well as utilize the artificial intelligence-based methodology to implement a comprehensive inclusion motion behaviors during a comprehensive metallurgical process.
  • N. Preisser, Y. Wang, J. Cejka, I. Gruber, W. Mu, S.K. Michelic
    钢铁研究学报(英文版). 2025, 32(2): 334-352.
    https://doi.org/10.1007/s42243-024-01413-0
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    High-temperature confocal scanning laser microscopy (HT-CSLM) is a potent methodology for investigating various phenomena in the field of metallurgy. Initially applied to the observation of solid phase transformations and solidification, this method has gained traction in the field of non-metallic inclusion in steels in recent years. An overview of the experimental capabilities of HT-CSLM and the most important results of recent investigations regarding the topics of clean steel production are provided. It includes the formation of intragranular acicular ferrite (IAF) from the surface of nonmetallic inclusions during the continuous cooling and heat treatment, which can be especially beneficial in the toughness of heat-affected zones of welded pieces. Furthermore, the investigation of agglomeration mechanisms of non-metallic inclusions (NMIs) in liquid steel is discussed to improve the insight into attraction forces between particles and clogging phenomena during continuous casting. Also, the dissolution of NMIs in various steelmaking slags can be observed by HTCSLM to compare dissolution rates and mechanisms of NMI, where significant influences of temperature and chemical composition of the slag were shown. Last but not least, the experimental work regarding the interface between steel and slag is discussed, where novel techniques are currently being developed. A comprehensive summary of experimental techniques using HT-CSLM equipment to investigate different interactions of NMIs with steel and slag phases is compiled.
  • Li-bo Wang, Xiang-liang Wan, Cheng-yang Hu, Guang Xu, Guang-qiang Li
    钢铁研究学报(英文版). 2025, 32(2): 353-363.
    https://doi.org/10.1007/s42243-024-01402-3
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    High-temperature confocal laser scanning microscopy (HT-CLSM) is considered as a powerful tool for in situ observation of the phase transformation of steels at elevated temperatures. It breaks the limitation that conventional approaches on this aspect can only post-mortem the microstructure at room temperature. The working principle and major functions of HTCLSM in initial are introduced and the utilization in details with HT-CLSM is summarized, including the behaviors of melting-solidifying, austenite reversion, as well as the austenite decomposition (formation of Widmanstätten, pearlite, acicular ferrite, bainite and martensite) in steels. Moreover, a serie of HT-CLSM images are used to explore the growth kinetic of phase at elevated temperatures with additional theoretical calculation models. Finally, the in situ HT-CLSM observations of phase transformation, combined with post-mortem electron backscatter diffraction analysis, is also summarized to elucidate the crystallographic evolution.
  • ORIGINAL PAPERS
  • Guang Wang, Muhammad Nabeel, Wangzhong Mu, A.B. Phillion, Neslihan Dogan
    钢铁研究学报(英文版). 2025, 32(2): 364-375.
    https://doi.org/10.1007/s42243-024-01397-x
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    Dissolution kinetics of CaO·2Al2O3 (CA2) particles in a synthetic CaO-Al2O3-SiO2 steelmaking slag system have been investigated using the high-temperature confocal laser scanning microscope. Effects of temperature (i.e., 1500, 1550, and 1600 °C) and slag composition on the dissolution time of CA2 particles are investigated, along with the time dependency of the projection area of the particle during the dissolution process. It is found that the dissolution rate was enhanced by either an increase in temperature or a decrease in slag viscosity. Moreover, a higher ratio of CaO/Al2O3 (C/A) leads to an increased dissolution rate of CA2 particle at 1600 °C. Thermodynamic calculations suggested the dissolution product, i.e., melilite, formed on the surface of the CA2 particle during dissolution in slag with a C/A ratio of 3.8 at 1550 °C. Scanning electron microscopy equipped with energy dispersive X-ray spectrometry analysis of as-quenched samples confirmed the dissolution path of CA2 particles in slags with C/A ratios of 1.8 and 3.8 as well as the melilite formed on the surface of CA2 particle. The formation of this layer during the dissolution process was identified as a hindrance, impeding the dissolution of CA2 particle. A valuable reference for designing or/and choosing the composition of top slag for clean steel production is provided, especially using calcium treatment during the secondary refining process.
  • Yu-die Gu, Ying Ren, Li-feng Zhang
    钢铁研究学报(英文版). 2025, 32(2): 376-387.
    https://doi.org/10.1007/s42243-024-01405-0
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    The dissolution behavior of complex inclusions in refining slag was studied using confocal laser scanning microscope. Based on the dissolution curve of complex inclusions, the main rate-limiting link of CaO-SiO2-Al2O3 complex inclusions was the diffusion in the molten slag. The dissolution rate of CaO-SiO2-Al2O3 complex inclusions was affected by the composition and size of inclusion. The functional relationship between the dimensionless inclusion capacity (Zh) and the dimensionless dissolution rate (Ry) of CaO-SiO2-Al2O3 complex inclusions was calculated as Ry=2.10×10-6Zh0.160, while it was Ry=2.49×10-6Zh0.087 for Al2O3-CaO complex inclusions. On this basis, the complete dissolution time and rate of the complex inclusions were calculated by using the function relation between the Zh and Ry numbers.
  • Yong-bo Yuan, Wang-zhong Mu, Chen Tian, Xiao-ming Liu, Tie Liu, Qiang Wang
    钢铁研究学报(英文版). 2025, 32(2): 388-398.
    https://doi.org/10.1007/s42243-024-01399-9
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    Understanding the motion behaviors of non-metallic inclusions in the liquid metal is important for clean steel production. High-temperature confocal laser scanning microscopy is applied to investigate the effect of different Ti and Al contents on the agglomeration behavior of non-metallic inclusions in low carbon steels. Furthermore, the agglomeration mechanism of inclusions was investigated through quantitative analysis of in-situ observation experiments and a modified Kralchevsky- Paunov model. The obtained results indicate that Al2O3 is the main type inclusion in the low-alloys steels with both Al and Ti addition. This type of inclusion is more likely to absorb surrounding small-size inclusion particles, leading to a further growth for the cluster formation and contributing to a serious engineering problem, nozzle clogging. Besides, TiOx is the main type inclusion in the molten steel with only Ti addition, and this type of inclusion is less likely to agglomerate and the individual inclusion particles show a ‘free’ motion with the fluid of molten steel. The difference between these two types of inclusions is due to the difference in attractive force and action distance at the meniscus created by the inclusion/steel/Ar multiple interfaces and influenced by the physical parameters, e.g., contact angle and interface energy between inclusion and steel, and surface tension of the melt.
  • Ye-guang Wang, Ji Zhou, Cheng-jun Liu, Zhi-gang Liang
    钢铁研究学报(英文版). 2025, 32(2): 399-408.
    https://doi.org/10.1007/s42243-024-01385-1
    摘要 ( ) PDF全文 ( )   可视化   收藏
    The formation of large-sized inclusions cluster severely impacts the continuous casting process and product quality of titanium-containing steel. Thermodynamic calculations were initially conducted to predict the formation of various complex oxide inclusions, namely Al2O3, TiOx and Al-Ti-O. Based on that, laboratory-scale experiments were designed to prepare samples with a single type of inclusions. Then, the scanning electron microscope-energy dispersive spectrometer was used for quantitative characterization. Subsequently, the agglomeration behavior of inclusions in Fe-Al-Ti-O melt was observed in situ by high-temperature confocal laser scanning microscopy. Furthermore, a quantitative analysis of the agglomeration characteristics of the various inclusions was conducted based on the attractive forces in accordance with Newton’s second law and the capillary forces as described by the Kralchevsky-Paunov model. The results indicate that the size of Al2O3 inclusions is larger than that of TiOx and Al-Ti-O, but the number density of TiOx is the highest. Based on the in situ observation and the theoretical calculation, Al2O3, TiOx and Al-Ti-O inclusions can all agglomerate into largesized clusters without segregation, but the agglomeration tendency of Al2O3 and TiOx is stronger than that of Al-Ti-O. The attractive force between Al2O3 inclusions’ pair is the largest, ranging from 2.26 9 10-15 to 6.12 9 10-14 N, followed by TiOx (7.13 9 10-16 to 3.56 9 10-14 N) and Al-Ti-O (1.16 9 10-17 to 3.77 9 10-16 N).
  • Jun Ren, Yue Teng, Xiang Liu, Xi Xu, Hui-gai Li, Ke Han, Qi-jie Zhai
    钢铁研究学报(英文版). 2025, 32(2): 409-417.
    https://doi.org/10.1007/s42243-024-01347-7
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    The high-temperature dissolution behavior of primary carbides in samples taken from GCr15 continuous-casting bloom was observed in-situ by confocal laser scanning microscopy. Equations were fitted to the dissolution kinetics of primary carbides during either heating or soaking. Dissolution of carbides proceeded in three stages (fast → slow → faster) as either temperature or holding time was increased. During the heating process and during the first and third stages of the soaking process, the original size of the carbides determined the steepness of the slope, but during the middle (“slow”) stage of the soaking process, the slope remained zero. The initial size of the carbides varied greatly, but their final dissolution temperature fell within the narrow range of 1210-1235 °C, and the holding time remained within 50 min. Fractal analysis was used to study the morphological characteristics of small and medium-sized carbides during the dissolution process. According to changes in the fractal dimension before and after soaking, the carbides tended to evolve towards a more regular morphology.
  • Wei-an Wang, Yong-kun Yang, Guo-xing Qiu, Jian-li Wang, Guo-hua Wang, Xiao-ming Li
    钢铁研究学报(英文版). 2025, 32(2): 418-425.
    https://doi.org/10.1007/s42243-024-01342-y
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    Understanding the solidification characteristics and microsegregation under varying cooling rates is essential to comprehend the formation of center cracks in large section round billets. P91 high-alloy steel was taken as the research object. The peritectic solidification process, steel solidification shrinkage and microsegregation of solute elements at different cooling rates were studied and revealed by high-temperature confocal scanning laser microscopy, Thermo-Calc thermodynamic software, hybrid laser microscopy and electron probe microanalysis. The results showed that as the cooling rate increased from 10 to 100 °C/min, the percentage of δ-Fe involved in peritectic reaction decreased from 98.6% to 36.4%, the surface roughness of the sample decreased from 8.59 to 5.14 lm, and the volume shrinkage decreased from 5.92% to 2.18%. Moreover, the solidification path enters the crack sensitivity area at lower cooling rates (10 and 50 °C/min), while the solidification path is far from the crack susceptibility area at higher cooling rate (100 °C/min). With the increase in cooling rate, the segregation deviation parameters of the elements V, C, Mo and Cr were decreased by 9.52%, 22.2%, 29.4% and 70.5%, respectively. Solidification path changed and microsegregation weakened by adjusting cooling mode might be a way to improve central crack.
  • Yang Wang, Chao Chen, Xiao-yu Yang, Zheng-rui Zhang, Jian Wang, Zhou Li, Lei Chen, Wang-zhong Mu
    钢铁研究学报(英文版). 2025, 32(2): 426-436.
    https://doi.org/10.1007/s42243-024-01401-4
    摘要 ( ) PDF全文 ( )   可视化   收藏
    In 316L austenitic stainless steel, the presence of ferrite phase severely affects the non-magnetic properties. 316L austenitic stainless steel with low-alloy type (L-316L) and high-alloy type (H-316L) has been studied. The microstructure and solidification kinetics of the two as-cast grades were in situ observed by high temperature confocal laser scanning microscopy (HT-CLSM). There are significant differences in the as-cast microstructures of the two 316L stainless steel compositions. In L-316L steel, ferrite morphology appears as the short rods with a ferrite content of 6.98%, forming a dualphase microstructure consisting of austenite and ferrite. Conversely, in H-316L steel, the ferrite appears as discontinuous network structures with a content of 4.41%, forming a microstructure composed of austenite and sigma (σ) phase. The alloying elements in H-316L steel exhibit a complex distribution, with Ni and Mo enriching at the austenite grain boundaries. HT-CLSM experiments provide the real-time observation of the solidification processes of both 316L specimens and reveal distinct solidification modes: L-316L steel solidifies in an FA mode, whereas H-316L steel solidifies in an AF mode. These differences result in ferrite and austenite predominantly serving as the nucleation and growth phases, respectively. The solidification mode observed by experiments is similar to the thermodynamic calculation results. The L-316L steel solidified in the FA mode and showed minimal element segregation, which lead to a direct transformation of ferrite to austenite phase (δ → λ) during phase transformation after solidification. Besides, the H-316L steel solidified in the AF mode and showed severe element segregation, which lead to Mo enrichment at grain boundaries and transformation of ferrite into sigma and austenite phases through the eutectoid reaction (δ → σ + λ).
  • Xing-zhi Zhou, De-yong Wang, Tian-peng Qu, Dong Hou, Shao-yan Hu, Jun Tian, Xiang-long Li, Lei Fan, Zhi-xiao Zhang
    钢铁研究学报(英文版). 2025, 32(2): 437-451.
    https://doi.org/10.1007/s42243-024-01411-2
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    To investigate the nucleation behavior during the single-phased metallic solidification process, the commercial ultrapure ferritic stainless steels with no (Initial steel) and various melt treatments (R1, MR1, Y2, MY1, and M1 steels) were used to carry out the differential scanning colorimetry (DSC) and high-temperature confocal laser scanning microscope (HTCLSM) experiments. Based on the results of DSC experiments, the equilibrium solidification process as well as the relationship among the critical undercooling degree (△TcDSC), latent heat of fusion/crystallization (△Hf/△Hc), equiaxed grain ratio (ER), and average grain size (Dingotave.) was revealed. ER is increased with the decreasing △TcDSC and increasing △Hf/△Hc; however, Dingotave. is decreased with them. Referring to the results of HT-CLSM experiments, the average sizes of micro-/macrostructures (dave./Dave.) are decreased with the increasing cooling rate, as well as the difference between △TcDSCand apparent critical undercooling degree (△TCLSMc) was revealed. The heterogeneous nucleation of the crystal nuclei occurs only if △TCLSMc>△TDSCc. Combining with the interfacial wetting-lattice mismatch heterogeneous nucleation model, the dynamic mechanism of the metallic solidification was revealed. The as-cast grains of the melt-treated samples were obviously refined, owing to the much higher actual heterogeneous nucleation rates (Iheter.,j) obtained through melt treatments, and the heterogeneous nucleation rates (Iheter.,ij) for all samples are increased with the cooling rates, firmly confirming that the as-cast grains of each sample could be refined by the increasing cooling rates.
  • Qian Xu, Dong-ping Zhan, Wei-li Xu, Fu-hua Fan, Hong-tao Li, Huai-zhu Li, Shang-kun Wang
    钢铁研究学报(英文版). 2025, 32(2): 452-465.
    https://doi.org/10.1007/s42243-024-01384-2
    摘要 ( ) PDF全文 ( )   可视化   收藏
    By increasing the nitrogen content in vanadium-containing steel, the mechanical properties of the steel can be effectively improved. In order to better utilize the strengthening effect of N in vanadium-containing steel and reduce the use of ferrosilicon, which will reduce production costs and provide a theoretical basis for adjusting the composition of steel bars, we designed three different vanadium-containing steel samples with varying N and Si contents. Through mechanical property testing, metallographic microscopy, scanning electron microscopy, transmission electron microscopy, and other test methods, the evolution of the structure and mechanical properties of HRB400e steel under different N and Si contents were studied. The results showed that increasing the nitrogen content in steel can improve the yield strength of threaded steel. Before nitrogen addition, the yield strength of S1 steel exceeds the national standard at 29 MPa. After increasing the N content by 0.0056%, the yield strength of the steel exceeds the national standard of 64.4 MPa. Thermodynamic calculations revealed the presence of VN, V(C, N), Si3N4, Fe3C, and M7C3 phases in the steel, and VN, Fe3C, and M7C3 phases were found in the test steel through the transmission electron microscope and high resolution transmission electron microscope. Increasing the N content can also increase the precipitation temperature of the precipitates, allowing them to better anchor the austenite grain boundaries during hot rolling and prevent the growth of austenite grains. This conclusion was also confirmed through high-temperature coagulation experiments. After refinement of the austenite grain size, the final ferrite and pearlite structure is further refined, and their distribution becomes more uniform.
  • Xiao-bo Yuan, Yong-wu Wu, Ming Zhong, Jun-jie Ma, Imants Kaldre, Cong Wang
    钢铁研究学报(英文版). 2025, 32(2): 466-472.
    https://doi.org/10.1007/s42243-024-01267-6
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    Microstructural evolution features have been systematically investigated for the weld metal of EH36 shipbuilding steel under an in situ confocal scanning laser microscope. The influence of cooling rate on microstructural changes during the transformation from austenite to ferrite has been clarified. It is found that ferrite side plates form preceding to acicular ferrites, although the starting temperature of respective component decreases as the cooling rate is raised. In particular, the growth rate of acicular ferrite is measured to increase significantly, rising from 30.4 μm/s at a cooling rate of 3 K/s to 109.0 μm/s at 15 K/s, driven primarily by an ever-increasing degree of undercooling. These findings highlight the critical role of cooling rate in dictating the sequence and growth rate of microstructural transformations, which is crucial for optimizing welding processes to obtain desired microstructures while avoiding the formation of deleterious components.
  • Yang Yi, Wan-lin Wang, Song Mao, Pei-sheng Lyu
    钢铁研究学报(英文版). 2025, 32(2): 473-484.
    https://doi.org/10.1007/s42243-024-01406-z
    摘要 ( ) PDF全文 ( )   可视化   收藏
    The strip casts of cobalt-free maraging steel were fabricated using a twin-roll strip casting simulator, and its characteristics of sub-rapid solidification were studied. Subsequently, the confocal laser scanning microscope (CLSM) was employed to in situ observe the phase transformation during the heat treatment of maraging steel strip cast such as austenitization, solution treatment, and aging processes. It was found that due to the high cooling rate during the twin-roll strip casting process, the sub-rapid solidified strip cast possessed a full lath martensitic structure, weak macrosegregation, and evident microsegregation with a dendritic morphology. During austenitization of strip cast, the austenite grain size increased with the austenitization temperature. After holding at 1250 °C for 250 s, the austenite grain size at the high temperature owned a high similarity to the prior austenite grain size of the strip cast, which effectively duplicates the microstructure of the strip cast after sub-rapid solidification. During the solution treatment process, the martensitic structure of the strip cast also underwent austenitic transformation, subsequently transformed into martensite again after quenching. Due to the low reheating temperature during solution treatment, the austenite grain size was refined, resulting in the fine martensitic microstructure after quenching. During the aging process of strip cast, some of martensite transformed into fine austenite, which was located in the interdendritic region and remained stable after air cooling, resulting in the dual-phase microstructure of martensite and austenite. The solute segregation of Ni and Mo elements during the sub-rapid solidification of strip cast caused the enrichment of Ni and Mo elements in the interdendritic region, which can expand the austenite phase region and thus enhance the stability of austenite, leading to the formation of austenite in the interdendritic region after aging treatment.