Formation of free-surface vortex and vortex suppression by rotating stopper-rod at end of tundish casting

Qing Fang, Peng Zhao, Hua Zhang, Wen-hao Zhou, Gang Yu, Jia-hui Wang, Hong-wei Ni

Journal of Iron and Steel Research International ›› 2024, Vol. 31 ›› Issue (5) : 1104-1116.

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Journal of Iron and Steel Research International ›› 2024, Vol. 31 ›› Issue (5) : 1104-1116. DOI: 10.1007/s42243-023-01150-w
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Formation of free-surface vortex and vortex suppression by rotating stopper-rod at end of tundish casting

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Abstract

A rotating stopper-rod technique was proposed to suppress the formation of free-surface vortex in the tundish. The large eddy simulation model coupled with volume of fluid model was developed to study the steel–slag–gas three-phase flow behavior. The critical slag entrapment height of the free-surface vortex and mass of residual steel were predicted at different rotating speeds (30, 60, 90 and 120 r/min) of the rotating stopper-rod. The numerical model was verified by water model experiment. The results showed that by rotating the stopper-rod in the opposite direction of the vortex above the submerged entry nozzle, the formation of vortex can be effectively disturbed and the critical height of the free-surface vortex can be reduced. Particularly for the 2nd strand, when the rotating speeds are 30, 60, 90 and 120 r/min, the critical height of the free-surface vortex above the 2nd strand is 7.3, 4.7, 6.3 and 7.4 cm, respectively. A reasonable rotating speed should be 60 r/min, which can reduce about 2 tons of residual steel. Other rotating speeds just can reduce about 1.6 tons of residual steel.

Key words

Free-surface vortex / Numerical simulation / Tundish / Stopper-rod / Multiphase flow

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Peng Zhao, Gang Yu, Hong-wei Ni, et al. Formation of free-surface vortex and vortex suppression by rotating stopper-rod at end of tundish casting[J]. Journal of Iron and Steel Research International, 2024, 31(5): 1104-1116 https://doi.org/10.1007/s42243-023-01150-w
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