机械制造车间在进行套筒零件加工时,发现多个钢管套筒零件表面存在延纵向的线性条纹缺陷,表面质量不合格。不合格套筒零件报废处理后,对缺陷处进行破坏分析,经过金相检测、扫描电子显微镜(SEM)及能谱(EDS)分析,最终定性缺陷为钢管拔制前管坯表面有微小的翘皮缺陷,在拔制过程中随变形方向纵向拉长,最终成为沿管材纵向分布的折叠缺陷。
Abstract
In the machining process of sleeve parts by one machine manufacturing shop, it was found that the surface of several steel pipe sleeve parts had linear longitudinally stripe defects and the surface quality was unqualified. After scraping the unqualified sleeve parts, the defects were damaged for analysis. Through metallographic detection, scanning electron microscope(SEM) and energy dispersive spectroscopy(EDS) analysis, the causes of defects were finally found out. There were some small skin warping defects on the surface of the tube billet before drawing. These small defects were lengthened longitudinally along the deformation direction during the drawing process, and finally became the folding defects distributed longitudinally in the extension pipe.
关键词
套筒 /
表面分析 /
线性痕迹 /
折叠缺陷 /
金相显微镜 /
扫描电子显微镜(SEM) /
能谱(EDS)
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Key words
pipe sleeve /
surface analysis /
linear trace /
folding defect /
metalloscope /
scanning electron microscope(SEM) /
energy dispersive spectroscopy(EDS)
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