Monographic Study
ZHANG Haidong, WANG Jingcong, JIA Dapeng, MA Likun, JIANG Donghai, WANG Lei, ZHANG Boyang
The cold rolling of high-grade thin-gauge silicon steel is prone to edge cracking, difficult deformation, and difficult shape control, so it has always been produced by a single-stand 20-high mill in a reversible rolling process, resulting in relatively low production efficiency and benefit. In recent years, both domestic and foreign countries have begun to explore the basic equipment for the cold continuous rolling production process of high-grade thin-gauge silicon steel. China has also taken the lead in rebuilding or newly building the silicon steel-specific cold continuous rolling production line with four stands, five stands, and six stands based on six-high mill. The roll profile, roll diameter, and roll system structure are all different, which brings confusion to the design of new similar projects. In order to study the specific rolling mill structure suitable for high-grade silicon steel cold continuous rolling mills, the following work was carried out. Firstly, 35WD1900 hot-rolled silicon steel plates was oampled and the stress-strain curve of the silicon steel was obtained through simulated continuous rolling experiments and normal temperature tensile experiments. Then, for the 1 500 mm UCMW mill, a finite element simulation model of single-stand rolling and simulated continuous rolling with integrated roll system was established based on the ABAQUS platform. Through a large number of working condition simulations and comparisons, it is determined that the optimal roll diameter range of the work rolls of the continuous rolling mill portal stand is between 320 mm and 360 mm, the optimal roll diameter range of the work rolls of the intermediate stand is between 300 mm and 340 mm, and the optimal roll diameter range of the finished stand work rolls is between 300 mm and 340 mm. At the same time, in the cold continuous rolling process, the five-stand continuous rolling has always been the mainstream choice. The influence rules of five-stand, six-stand, and seven-stand continuous rolling on the crown inheritance and evolution of the rolled strip were deeply compared. Comprehensively considering the economic cost, it is concluding that the six-stand is the better choice. Finally, the roll profiles of the intermediate roll and work roll are optimized for the continuous rolling production of high-grade silicon steel. The research results have reference value for the design of high-grade thin-gauge silicon steel cold continuous rolling mills and provide guidance for the improvement and optimization of silicon steel continuous rolling technology.