Abstract:Aiming at the common central coke charging process,the three-dimensional mathematical models for burden particles comprehensive motion within rotating chute during the charging process was established,and then the model describing particles falling in the freeboard and the model for stock profile formed by particles accumulation and its radial distribution of ore to coke ratio were developed as well. Through comparing the predicted stock profile by established model and measured results in blow-in stage,the validity of the model was proved. Based on actual blast furnace parameters,the distribution of burden falling point and radial distribution of ore to coke ration were calculated under 13° central coke charging pattern and 20° central coke charging pattern respectively. The results show that as part of central coke distributed in intermediate zone during charging process,the actual coke quantity in the center decreased,and the effective central coke charging rates were 49.4% and 70.4%,respectively. And under the former charging mode,a connected central coke column zone with about 1.2 m diameter has been formed,while wide range of columnar zone with low distribution of ore to coke ratio with about 2.5 m diameter was formed under the latter condition. Finally,the principle of central coke charging was deeply clarified,several problems existing in current central coke charging pattern were pointed out,and efficient burden distribution patterns were discussed with important significance in guiding the actual blast furnace production.
赵国磊,程树森,徐文轩,李 超. 高炉中心加焦炉料分布机理及布料方式探讨[J]. 钢铁, 2016, 51(6): 10-18.
ZHAO Guo-lei,CHENG Shu-sen,XU Wen-xuan,LI Chao. Mechanism of burden distribution in central coke charging process and exploration on charging pattern in blast furnace. Iron and Steel, 2016, 51(6): 10-18.
张寿荣,银汉. 21世纪炼铁发展趋势及对中国高炉炼铁的挑战[J]. 中国冶金. 2009, 19(9): 1.ZHANG Shou-rong, YIN Han. The trends of ironmaking industry and challenges to Chinese blast furnace ironmaking in the 21st century[J]. China Metallurgy. 2009, 19(9): 1.
[1]
张寿荣,银汉. 21世纪炼铁发展趋势及对中国高炉炼铁的挑战[J]. 中国冶金. 2009, 19(9): 1.ZHANG Shou-rong, YIN Han. The trends of ironmaking industry and challenges to Chinese blast furnace ironmaking in the 21st century[J]. China Metallurgy. 2009, 19(9): 1.
车传仁. 高炉中心加焦几个问题的探讨[J]. 炼铁. 1992, (2): 14.CHE Chuan-ren. Discussions on several problems of central coke charging in blast furnace[J]. Ironmaking. 1992, (2): 14.
[3]
车传仁. 高炉中心加焦几个问题的探讨[J]. 炼铁. 1992, (2): 14.CHE Chuan-ren. Discussions on several problems of central coke charging in blast furnace[J]. Ironmaking. 1992, (2): 14.
[4]
车传仁. 高炉中心加焦技术[J]. 国外钢铁. 1992, (3): 5.CHE Chuan-ren. Technology of central coke charging in blast furnace[J]. Foreign Iron and Steel. 1992, (3): 5.
[4]
车传仁. 高炉中心加焦技术[J]. 国外钢铁. 1992, (3): 5.CHE Chuan-ren. Technology of central coke charging in blast furnace[J]. Foreign Iron and Steel. 1992, (3): 5.
[5]
杨佳龙. 浅说武钢中心加焦技术[J]. 炼铁. 1995, 14(1): 19.YANG Jia-long. On central coke charging at Wuhan Iron & Steel Co[J]. Ironmaking. 1995, 14(1): 19.
[5]
杨佳龙. 浅说武钢中心加焦技术[J]. 炼铁. 1995, 14(1): 19.YANG Jia-long. On central coke charging at Wuhan Iron & Steel Co[J]. Ironmaking. 1995, 14(1): 19.
[6]
宫峰. 中心加焦技术在鞍钢11号高炉的应用[J]. 炼铁. 1992, 11(4): 25.GONG Feng. Application of central coke charging technology in An Steel’s No.11 BF[J]. Ironmaking. 1992, 11(4): 25.
[6]
宫峰. 中心加焦技术在鞍钢11号高炉的应用[J]. 炼铁. 1992, 11(4): 25.GONG Feng. Application of central coke charging technology in An Steel’s No.11 BF[J]. Ironmaking. 1992, 11(4): 25.
[7]
冯本和. 宣钢8号高炉采用中心加焦技术[J]. 钢铁. 1993, 28(5): 6.FENG Ben-he. Central charge of coke in No.8 BF at Xuanhua Iron and Steel Co[J]. Iron and Steel. 1993, 28(5): 6.
[7]
冯本和. 宣钢8号高炉采用中心加焦技术[J]. 钢铁. 1993, 28(5): 6.FENG Ben-he. Central charge of coke in No.8 BF at Xuanhua Iron and Steel Co[J]. Iron and Steel. 1993, 28(5): 6.
[8]
付卫国,范云东. 攀钢无料钟炉顶高炉中心加焦工业试验[J]. 钢铁钒钛. 1998, 19(3): 14.FU Wei-guo, FAN Yun-dong. Industrial test on central coke charging technology applied on the belless top blast furnace at Pangang[J]. Iron Steel Vanadium Titanium. 1998, 19(3): 14.
[8]
付卫国,范云东. 攀钢无料钟炉顶高炉中心加焦工业试验[J]. 钢铁钒钛. 1998, 19(3): 14.FU Wei-guo, FAN Yun-dong. Industrial test on central coke charging technology applied on the belless top blast furnace at Pangang[J]. Iron Steel Vanadium Titanium. 1998, 19(3): 14.
[9]
李志全,魏琼花,郭兰芬,等. 邯钢5号高炉中心加焦技术的应用探讨[C]//第八届(2011)中国钢铁年会论文集. 北京:中国金属学会, 2011: 355.LI Zhi-quan, WEI Qiong-hua, GUO Lan-fen, et al. Discussions on application of central coke charging technology in Han Steel’s No.5 BF[C]//Proceedings of the 8th China Steel Conference. Beijing: The Chinese Society for Metals, 2011: 355.
[9]
李志全,魏琼花,郭兰芬,等. 邯钢5号高炉中心加焦技术的应用探讨[C]//第八届(2011)中国钢铁年会论文集. 北京:中国金属学会, 2011: 355.LI Zhi-quan, WEI Qiong-hua, GUO Lan-fen, et al. Discussions on application of central coke charging technology in Han Steel’s No.5 BF[C]//Proceedings of the 8th China Steel Conference. Beijing: The Chinese Society for Metals, 2011: 355.
[10]
刘元. 本钢新1 号高炉采用中心加焦技术生产实践[J]. 本钢技术. 2012, (2): 4.LIU Yuan. Central coke production practice on new No.1 BF of BX Steel[J]. Bengang Technology. 2012, (2): 4.
[10]
刘元. 本钢新1 号高炉采用中心加焦技术生产实践[J]. 本钢技术. 2012, (2): 4.LIU Yuan. Central coke production practice on new No.1 BF of BX Steel[J]. Bengang Technology. 2012, (2): 4.
[11]
刘莎莎,周检平,马富涛,等. 中心加焦技术在首钢迁钢3号高炉上的应用[C]//中国计量协会冶金分会2012年会暨全国第十七届自动化应用技术学术交流会论文集. 贵阳:中国计量协会冶金分会, 2012: 362. LIU Sha-sha, ZHOU Jian-ping, MA Fu-tao, et al. Application of central coke charging technology in No.3 BF of Shougang Qiangang[C]//Proceedings of metallurgical branch 2012 annual meeting of China metrology association and the 17th automation application technology academic exchange. Guiyang: Metallurgical branch of China metrology association, 2012: 362.
[11]
刘莎莎,周检平,马富涛,等. 中心加焦技术在首钢迁钢3号高炉上的应用[C]//中国计量协会冶金分会2012年会暨全国第十七届自动化应用技术学术交流会论文集. 贵阳:中国计量协会冶金分会, 2012: 362. LIU Sha-sha, ZHOU Jian-ping, MA Fu-tao, et al. Application of central coke charging technology in No.3 BF of Shougang Qiangang[C]//Proceedings of metallurgical branch 2012 annual meeting of China metrology association and the 17th automation application technology academic exchange. Guiyang: Metallurgical branch of China metrology association, 2012: 362.
[12]
张贺顺,王晓朋,王有良,等. 首钢京唐2号高炉中心加焦冶炼技术特点[J]. 炼铁. 2012, 31(6): 7.ZHANG He-shun, WANG Xiao-peng, WANG You-liang, et al. Technical features of central coke charging for No.2 BF of Shougang Jingtang[J]. Ironmaking. 2012, 31(6): 7.
[12]
张贺顺,王晓朋,王有良,等. 首钢京唐2号高炉中心加焦冶炼技术特点[J]. 炼铁. 2012, 31(6): 7.ZHANG He-shun, WANG Xiao-peng, WANG You-liang, et al. Technical features of central coke charging for No.2 BF of Shougang Jingtang[J]. Ironmaking. 2012, 31(6): 7.
[13]
王晓朋,王有良,李宏伟. 首钢京唐1号高炉取消中心加焦冶炼实践[J]. 炼铁. 2013, 32(2): 24.WANG Xiao-peng, WANG You-liang, LI Hong-wei. Practice of abolishing central coke charging in No.1 BF of Shougang Jingtang[J]. Ironmaking. 2013, 32(2): 24.
[13]
王晓朋,王有良,李宏伟. 首钢京唐1号高炉取消中心加焦冶炼实践[J]. 炼铁. 2013, 32(2): 24.WANG Xiao-peng, WANG You-liang, LI Hong-wei. Practice of abolishing central coke charging in No.1 BF of Shougang Jingtang[J]. Ironmaking. 2013, 32(2): 24.
[14]
蔡浩,张磊. 酒钢1号高炉取消中心加焦实践[J]. 炼铁. 2014, 33(3): 43.CAI Hao, ZHANG Lei. Practice of abolishing central coke charging in No.1 BF of Jiu Steel[J]. Ironmaking. 2014, 33(3): 43.
[14]
蔡浩,张磊. 酒钢1号高炉取消中心加焦实践[J]. 炼铁. 2014, 33(3): 43.CAI Hao, ZHANG Lei. Practice of abolishing central coke charging in No.1 BF of Jiu Steel[J]. Ironmaking. 2014, 33(3): 43.
[15]
盛亚,陈德权,章铭明. 武钢5号高炉取消中心加焦工业试验[J]. 钢铁研究. 2015, 43(2): 10.SHENG Ya, CHEN De-quan, ZHANG Ming-ming. Industrial test of abolishing central coke charging in No.5 blast furnace of WISCO[J]. Research on Iron & Steel. 2015, 43(2): 10.
[15]
盛亚,陈德权,章铭明. 武钢5号高炉取消中心加焦工业试验[J]. 钢铁研究. 2015, 43(2): 10.SHENG Ya, CHEN De-quan, ZHANG Ming-ming. Industrial test of abolishing central coke charging in No.5 blast furnace of WISCO[J]. Research on Iron & Steel. 2015, 43(2): 10.
[16]
朱清天,程树森. 高炉料流轨迹的数学模型[J]. 北京科技大学学报. 2007, 29(9): 932.ZHU Qing-tian, CHENG Shu-sen. Mathematical model of burden trajectory in a blast furnace[J]. Journal of University of Science and Technology Beijing. 2007, 29(9): 932.
[16]
朱清天,程树森. 高炉料流轨迹的数学模型[J]. 北京科技大学学报. 2007, 29(9): 932.ZHU Qing-tian, CHENG Shu-sen. Mathematical model of burden trajectory in a blast furnace[J]. Journal of University of Science and Technology Beijing. 2007, 29(9): 932.
[17]
滕召杰,程树森,杜鹏宇. 无钟炉顶溜槽内颗粒的三维运动[J]. 钢铁. 2011, 46(12): 15.TENG Zhao-jie, CHENG Shu-sen, DU Peng-yu. Three-dimensional movement of particle in the chute for blast furnace with bell-less top[J]. Iron and Steel. 2011, 46(12): 15.
[17]
滕召杰,程树森,杜鹏宇. 无钟炉顶溜槽内颗粒的三维运动[J]. 钢铁. 2011, 46(12): 15.TENG Zhao-jie, CHENG Shu-sen, DU Peng-yu. Three-dimensional movement of particle in the chute for blast furnace with bell-less top[J]. Iron and Steel. 2011, 46(12): 15.
[18]
TENG Z J, CHENG S S, DU P Y, et al. Mathematical model of burden distribution for the bell-less top of a blast furnace[J]. International Journal of Minerals, Metallurgy and Materials. 2013, 20(7): 620.
[18]
TENG Z J, CHENG S S, DU P Y, et al. Mathematical model of burden distribution for the bell-less top of a blast furnace[J]. International Journal of Minerals, Metallurgy and Materials. 2013, 20(7): 620.
[19]
Nag S, Koranne V M. Development of material trajectory simulation model for blast furnace compact bell-less top[J]. Ironmaking and Steelmaking. 2009, 36(5): 371.
[19]
Nag S, Koranne V M. Development of material trajectory simulation model for blast furnace compact bell-less top[J]. Ironmaking and Steelmaking. 2009, 36(5): 371.
[20]
彭先龙,任廷志,乔长锁,等. 高炉无钟布料器螺旋布料规律的研究[J]. 钢铁. 2010, 45(3): 23.PENG Xian-long, REN Ting-zhi, QIAO Chang-suo, et al. Research on the spiral charging rule of BF with the bell-less top distributor[J]. Iron and Steel. 2010, 45(3): 23.
[20]
彭先龙,任廷志,乔长锁,等. 高炉无钟布料器螺旋布料规律的研究[J]. 钢铁. 2010, 45(3): 23.PENG Xian-long, REN Ting-zhi, QIAO Chang-suo, et al. Research on the spiral charging rule of BF with the bell-less top distributor[J]. Iron and Steel. 2010, 45(3): 23.
[21]
Matsuzaki S. Estimation of stack profile of burden at peripheral zone of blast furnace top[J]. ISIJ International. 2003, 43(5): 620.
[21]
Matsuzaki S. Estimation of stack profile of burden at peripheral zone of blast furnace top[J]. ISIJ International. 2003, 43(5): 620.
[22]
汪大纮. 高炉中心加焦的作用[J]. 钢铁. 1992, 27(6): 5.WANG Da-hong. Function of centrical charge of coke in blast furnace. Iron and Steel. 1992, 27(6): 5.
[22]
汪大纮. 高炉中心加焦的作用[J]. 钢铁. 1992, 27(6): 5.WANG Da-hong. Function of centrical charge of coke in blast furnace. Iron and Steel. 1992, 27(6): 5.
[23]
余乐安,方颖. 中心加焦技术的理论性研究[J]. 浙江冶金. 2009, (1): 45.YU An-le, FANG Ying. Theoretical research on central coke charging technology[J]. Journal of Zhejiang Metallurgy. 2009, (1): 45.
[23]
余乐安,方颖. 中心加焦技术的理论性研究[J]. 浙江冶金. 2009, (1): 45.YU An-le, FANG Ying. Theoretical research on central coke charging technology[J]. Journal of Zhejiang Metallurgy. 2009, (1): 45.
[24]
李传辉,韩克峰,张熙伟,等. 高炉中心加焦技术探讨[C]//第八届(2011)中国钢铁年会论文集. 北京:中国金属学会, 2011: 1.LI Chuan-hui, HAN Ke-feng, ZHANG Xi-wei, et al. Discussions on central coke charging technology in blast furnace[C]//Proceedings of the 8th China Steel Conference. Beijing: The Chinese Society for Metals, 2011: 1.
[24]
李传辉,韩克峰,张熙伟,等. 高炉中心加焦技术探讨[C]//第八届(2011)中国钢铁年会论文集. 北京:中国金属学会, 2011: 1.LI Chuan-hui, HAN Ke-feng, ZHANG Xi-wei, et al. Discussions on central coke charging technology in blast furnace[C]//Proceedings of the 8th China Steel Conference. Beijing: The Chinese Society for Metals, 2011: 1.
[25]
潘国友,杨乃伏,顾飞. 高炉中心装焦时煤气、炉料流场的有限元法解析[J]. 钢铁. 1999, 34(7): 5.PAN Guo-you, YANG Nai-fu, GU Fei. Gas flow and solid flow analysis for center coke charging in blast furnace[J]. Iron and Steel. 1999, 34(7): 5.
[25]
潘国友,杨乃伏,顾飞. 高炉中心装焦时煤气、炉料流场的有限元法解析[J]. 钢铁. 1999, 34(7): 5.PAN Guo-you, YANG Nai-fu, GU Fei. Gas flow and solid flow analysis for center coke charging in blast furnace[J]. Iron and Steel. 1999, 34(7): 5.
[26]
滕召杰,程树森,赵国磊. 高炉中心加焦对气流分布及煤气利用的影响[J]. 钢铁研究学报. 2014, 26(12): 9.TENG Zhao-jie, CHENG Shu-sen, ZHAO Guo-lei. Influence of central coke charging on the gas distribution and utilization for a blast furnace[J]. Journal of Iron and Steel Research. 2014, 26(12): 9.
[26]
滕召杰,程树森,赵国磊. 高炉中心加焦对气流分布及煤气利用的影响[J]. 钢铁研究学报. 2014, 26(12): 9.TENG Zhao-jie, CHENG Shu-sen, ZHAO Guo-lei. Influence of central coke charging on the gas distribution and utilization for a blast furnace[J]. Journal of Iron and Steel Research. 2014, 26(12): 9.
[27]
赵雪飞,车传仁. 论高炉中心加焦所用焦炭的选择[J]. 冶金能源. 1995, 14(4): 11.ZHAO Xue-fei, CHE Chuan-ren. On the choice of coke in centre coke charging of blast furnace[J]. Energy for Metallurgical Industry. 1995, 14(4): 11.
[27]
赵雪飞,车传仁. 论高炉中心加焦所用焦炭的选择[J]. 冶金能源. 1995, 14(4): 11.ZHAO Xue-fei, CHE Chuan-ren. On the choice of coke in centre coke charging of blast furnace[J]. Energy for Metallurgical Industry. 1995, 14(4): 11.
[28]
Mio H, Kadowaki M, Matsuzaki S, et al. Development of particle flow simulator in charging process of blast furnace by discrete element method[J]. Minerals Engineering. 2012, 33: 27.
[28]
Mio H, Kadowaki M, Matsuzaki S, et al. Development of particle flow simulator in charging process of blast furnace by discrete element method[J]. Minerals Engineering. 2012, 33: 27.