(1. National Engineering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University,Qinhuangdao 066004, Hebei, China 2. College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, Hebei, China)
Abstract:The work roll flattening has significant effect on the distribution of rolling pressure during cold ultra-thin strip rolling and temper rolling,thus,the conventional rolling force models are no longer applicable. To obtain accurate rolling force in shape and gauge control process for the ultra-thin strip rolling,Fleck proposed a new roll flattening model. In this paper,the experiment and finite element simulation were carried out to evaluate Fleck model. Workpieces with various thicknesses were rolled by using alloy steel rolls during the experiments. The approximate profile of the roll in the deformation zone was obtained by measuring the thicknesses of different workpiece positions by microscope. Experimental and finite element simulation results show that there was a clear neutral zone in the deformation zone with the decrease of the thickness of the workpiece. However,there is almost no elastic unloading zone in the neutral zone which was mentioned by Fleck. Thus,to simplify the rolling force model,the effect of no elastic zone could be ignorable for the calculation of rolling force.
肖 宏,任忠凯,刘 晓,余 超,顾勇飞. 极薄带轧制变形区轧辊压扁试验与有限元模拟[J]. 钢铁, 2017, 52(1): 38-42.
XIAO Hong,,REN Zhong-kai,,LIU Xiao,,YU Chao,,GU Yong-fei. Experiment and finite element simulation of roll flattening in deformation zone for ultra-thin strip rolling. Iron and Steel, 2017, 52(1): 38-42.
Von Karman T. On the Theory of Rolling[J]. Journal of Applied Mathematics and Mechanics, 1925, (5): 139.
[1]
Von Karman T. On the Theory of Rolling[J]. Journal of Applied Mathematics and Mechanics, 1925, (5): 139.
[2]
Orowan E. The Calculation of roll pressure in hot and cold flat rolling[J]. Proceedings of The Institution of Mechanical Engineers 1943, 150(4): 140.
[2]
Orowan E. The Calculation of roll pressure in hot and cold flat rolling[J]. Proceedings of The Institution of Mechanical Engineers 1943, 150(4): 140.
[3]
Hitchcock J H. Roll neck bearings[J]. Report of ASME Special Research Committee, 1935: 33.
[3]
Hitchcock J H. Roll neck bearings[J]. Report of ASME Special Research Committee, 1935: 33.
[4]
Fleck N A, Johnson K L. Towards a new theory of cold rolling thin foil[J]. International Journal of Mechanical Sciences, 1987, 29(7): 507.
[4]
Fleck N A, Johnson K L. Towards a new theory of cold rolling thin foil[J]. International Journal of Mechanical Sciences, 1987, 29(7): 507.
[5]
Fleck N A, Johnson K L, Mear M E, et al. Cold Rolling of foil[J]. Proceedings of The Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 1992, 206(2): 119.
[5]
Fleck N A, Johnson K L, Mear M E, et al. Cold Rolling of foil[J]. Proceedings of The Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 1992, 206(2): 119.
[6]
Langlands T A M, McElwain D L S. A modifed Hertzian foil rolling model approximations based on perturbation methods[J]. International Journal of Mechanical Sciences, 2002, 44(8): 1715.
[6]
Langlands T A M, McElwain D L S. A modifed Hertzian foil rolling model approximations based on perturbation methods[J]. International Journal of Mechanical Sciences, 2002, 44(8): 1715.
[7]
Langlands T A M, McElwain D L S, Domanti S A. An approximate method for the solution of an influence function foil rolling model[J]. International Journal of Mechanical Sciences, 2004, 46(8): 1139.
[7]
Langlands T A M, McElwain D L S, Domanti S A. An approximate method for the solution of an influence function foil rolling model[J]. International Journal of Mechanical Sciences, 2004, 46(8): 1139.
[8]
Le H R, Sutcliffe M P F. A robust model for rolling of thin strip and foil[J]. International Journal of Mechanical Sciences, 2001, 43(6): 1405.
[8]
Le H R, Sutcliffe M P F. A robust model for rolling of thin strip and foil[J]. International Journal of Mechanical Sciences, 2001, 43(6): 1405.
[9]
Liu Y, Lee W H. Mathematical model for the thin strip cold rolling and temper rolling process with the influence function method[J]. ISIJ International, 2005, 45(8): 1173.
[9]
Liu Y, Lee W H. Mathematical model for the thin strip cold rolling and temper rolling process with the influence function method[J]. ISIJ International, 2005, 45(8): 1173.
[10]
Sutcliffe M P F, Rayner P J. Experimental measurements of load and strip profile in thin strip rolling[J]. International Journal of Mechanical Sciences, 1998, 40(9): 887-899.
[10]
Sutcliffe M P F, Rayner P J. Experimental measurements of load and strip profile in thin strip rolling[J]. International Journal of Mechanical Sciences, 1998, 40(9): 887-899.
[11]
潘纯久. 二十辊轧机及高精度冷轧钢带生产[M]. 北京:冶金工业出版社,2003PAN Chun-jiu. Twenty-high roll mill and production of high-precision cold-rolled strip[M]. Beijing: Metallurgical Industry Press, 2003
[11]
潘纯久. 二十辊轧机及高精度冷轧钢带生产[M]. 北京:冶金工业出版社,2003PAN Chun-jiu. Twenty-high roll mill and production of high-precision cold-rolled strip[M]. Beijing: Metallurgical Industry Press, 2003
[12]
李小玉. 国内外金属薄带的生产及其应用[J]. 钢铁. 1984, 19 (10) :51.LI Xiao-yu. Production and application of thin metallic strips at home and abroad[J]. IRON and STEEL. 1984, 19 (10) :51.
[12]
李小玉. 国内外金属薄带的生产及其应用[J]. 钢铁. 1984, 19 (10) :51.LI Xiao-yu. Production and application of thin metallic strips at home and abroad[J]. IRON and STEEL. 1984, 19 (10) :51.
[13]
R. Burnham, I. Cole, A. Gentile, et al. 以模块为基础的薄带材和箔材平直度控制[J]. 钢铁. 2003, 39 (6) :36.R. Burnham, I. Cole, A. Gentile, et al. Model based flatness control of thin strip and foil[J]. IRON and STEEL. 2003, 39 (6) :36.
[13]
R. Burnham, I. Cole, A. Gentile, et al. 以模块为基础的薄带材和箔材平直度控制[J]. 钢铁. 2003, 39 (6) :36.R. Burnham, I. Cole, A. Gentile, et al. Model based flatness control of thin strip and foil[J]. IRON and STEEL. 2003, 39 (6) :36.