Analysis of formation mechanism of surface crack of 1215 free-cutting steel during drawing
AI Ke-nan1, ZHANG Pan-pan1, ZHAO Meng-hao1, LI Cheng-liang2, ZHANG Zhi-ming2, FU Jian-xun1
1. Center for Advanced Solidification Technology (CAST), School of Materials Science and Engineering, Shanghai University, Shanghai 200444, China; 2. Manufacturing Department, SGIS Songshan Co., Ltd., Shaoguan 512123, Guangdong, China
Abstract:Surface crack is a common defect of 1215 free cutting steel. In order to explore the cause of surface crack in drawing process of 1215 free cutting steel,the surface crack regions of 1215 free-cutting steel were analyzed and characterized by non-aqueous solution electrolysis,optical microscope and scanning electron microscope. The reason for the surface crack of 1215 free-cutting steel during drawing was studied. The results show that large-sized manganese sulfide inclusions were found at the end of the crack propagation of the sample cross section. There are large-sized manganese sulfide inclusions and slag particles on the inner wall of the crack. It is speculated from the results that slag particles in steel is the main cause of crack initiation, and large-sized manganese sulfide inclusions are the cause of crack propagation. According to the mechanism of crack initiation and propagation,this paper proposes to control the initiation and propagation of cracks by increasing the alkalinity and reduction of the slag and accurately controlling the oxygen content of the refining station.
艾克南, 张盼盼, 赵梦豪, 李成良, 张志明, 付建勋. 1215易切削钢拉拔表面裂纹形成机制分析[J]. 钢铁, 2020, 55(2): 88-94.
AI Ke-nan, ZHANG Pan-pan, ZHAO Meng-hao, LI Cheng-liang, ZHANG Zhi-ming, FU Jian-xun. Analysis of formation mechanism of surface crack of 1215 free-cutting steel during drawing. Iron and Steel, 2020, 55(2): 88-94.
[1] 王小红,谢兵,冯仲渝. 国内外易切削钢的现状和研究进展[J]. 特殊钢,2005,26(4):26.(WANG Xiao-hong,XIE Bing,FENG Zhong-yu. Current status and research progress of free cutting steel at home and abroad[J]. Special Steel,2005,26(4):26.) [2] 蒋光辉,古隆建,施哲,等. 易切削钢现状与发展趋势[J]. 四川冶金,2006,28(5):10.(JIANG Guang-hui,GU Long-jian,SHI Zhe,et al. Current status and development trend of free cutting steel[J]. Sichuan Metallurgy,2006,28(5):10.) [3] SHEN Ping,YANG Qian-kun,ZHANG Dong,et al. Application of tellurium in free-cutting steels[J]. Journal of Iron and Steel Research,International,2018,25(8):787. [4] 王宏斌,林腾昌,段飞虎,等. 低碳高硫易切削钢的切削性能研究[J]. 钢铁,2011,46(11):82.(WANG Hong-bin,LIN Teng-chang,DUAN Fei-hu,et al. Cutting performance of free cutting steel with low carbon and high sulfur[J]. Iron and Steel,2011,46(11):82.) [5] 李国忠,惠荣,李建红. 轿车用易切削非调质钢30MnVS的开发[J]. 钢铁,2002,37(5):42.(LI Guo-zhong,HUI Rong,LI Jian-hong. Development of 30MnVS for free cutting and quenching and tempering steel for passenger cars[J]. Iron and Steel,2002,37(5):42.) [6] 林腾昌,朱荣,王成杰,等. 国内1215系低碳高硫易切削钢的工艺流程和内部质量控制[J]. 特殊钢,2013,34(4):29.(LIN Teng-chang,ZHU Rong,WANG Cheng-jie,et al. Process flow and internal quality control of domestic 1215 series low carbon high sulfur free cutting steel[J]. Special Steel,2013,34(4):29.) [7] 陈波涛,杨俊. XY1215生产工艺技术难点攻关[J]. 中国冶金,2015,25(10):53.(CHEN Bo-tao,YANG Jun. XY1215 production process technology is difficult to solve[J]. China Metallurgy,2015,25(10):53.) [8] 毛敬华,帅勇,谢贵强,等. 连铸特厚板坯内部质量控制的关键技术[J]. 钢铁,2019,54(8):64.(MAO Jing-hua,SHUAI Yong,XIE Gui-qiang,et al. Key technology of quality control for continuous casting extra-thick slab[J]. Iron and Steel,2019,54(8):64.) [9] 冯旻昱,闫卫兵,张玉海,等. X1215易切削钢质量分析及改进[J]. 河北冶金,2014(1):46.(FENG Min-yu,YAN Wei-bing,ZHANG Yu-hai,et al. Quality analysis and improvement of X1215 free cutting steel[J]. Hebei Metallurgy,2014(1):46.) [10] 胡娟,刘春林,张志明,等. 1215MS易切削钢产品质量分析及工艺改进[J]. 南方金属,2018(3):15. (HU Juan,LIU Chun-lin,ZHANG Zhi-ming. Quality analysis and process improvement of 1215ms free cutting steel products[J]. Southern Metal,2018(3):15.) [11] 刘天强. 易切削钢表面裂纹原因分析与改进[J]. 南钢科技与管理,2012(3):18.(LIU Tian-qiang. Cause analysis and improvement of surface crack of free cutting steel[J]. Nangang Technology and Management,2012(3):18.) [12] 田俊,王德永,屈天鹏,等. 钙、镁在含硫钢中硫化物变性过程中的作用[J]. 钢铁,2017,52(11):27.(TIAN Jun,WANG De-yong,QU Tian-peng,et al. Role and distinction of Ca and Mg to sulfide modification for sulfur steel[J]. Iron and Steel,2017,52(11):27.) [13] 段飞虎,朱荣,林腾昌. 硫系易切削钢中氧含量对硫化物形成的影响[J]. 钢铁研究学报,2012,24(1):36. (DUAN Fei-hu,ZHU Rong,LIN Teng-chang. Effect of oxygen content in sulphur free-cutting steel on sulfides formation[J]. Journal of Iron and Steel Research,2012,24(1):36.) [14] 王博,吴晓燕,朱立光,等. 连铸坯表层夹杂轧制过程演变行为[J]. 中国冶金,2019,29(3):5. (WANG Bo,WU Xiao-yan,ZHU Li-guang,et al. Evolution behavior of slab surface inclusion during rolling process[J]. China Metallurgy,2019,29(3):5.) [15] ZHANG Dong,SHEN Ping,XIE Jian-bo,et al. A method for observing tridimensional morphology of sulfide inclusions by non-aqueous solution electrolytic etching[J]. Journal of Iron and Steel Research,International,2019,26(3):275. [16] 王谦,谢兵,迟景灏,等. 保护渣对含硫易切钢连铸坯表面质量的影响[J]. 钢铁,2004,39(11):23.(WANG Qian,XIE Bing,CHI Jing-hao,et al. Effect of mold flux on surface quality of sulfur-containing easy-cut steel continuous casting billet[J]. Iron and Steel,2004,39(11):23.) [17] 卞欣. SUM23HS易切削钢表面裂纹原因分析[J]. 南钢科技与管理,2010(3):34.(BIAN Xin. Cause analysis of surface crack of SUM23HS free cutting steel[J]. Nangang Technology and Management,2010(3):34.) [18] 张硕,杨树峰,李京社,等. 碲处理控制Y15易切削钢中MnS夹杂物形貌[J]. 钢铁,2017,52(9):27.(ZHANG Shuo,YANG Shu-feng,LI Jing-she,et al. Morphology of MnS inclusions in Y15 high sulfur free-cutting steel by tellurium treatment[J]. Iron and Steel,2017,52(9):27. [19] SIMS C E. Relative deoxidizing powers of some deoxidizing for steel[J]. Metals Transactions,1949,185:814. [20] 夏云进,王福明,王金龙,等. 氧含量对易切削钢中硫化物生成行为的影响[J]. 北京科技大学学报,2010,32(10):1271.(XIA Yun-jin,WANG Fu-ming,WANG Jin-long,et al. Effect of oxygen content on sulfide formation behavior in free cutting steel[J]. Journal of Beijing University of Science and Technology,2010,32(10):1271.)