A new generation of electric furnace short-flow special steel plant HBIS Group Shisteel New Region designed with concept of "green, intelligent and efficient"
WANG Xin-dong1, HUANG Yong-jian2, PENG Shao-feng2, YU Yang-yang3, LI Shuang-jiang4
1. HBIS Group Co., Ltd., Shijiazhuang 050023, Hebei, China; 2. Shijiazhuang Iron and Steel Co., Ltd., Shijiazhuang 050031, Hebei, China; 3. Capital Engineering and Research Incorporation Limited, Beijing 100176, China; 4. HBIS Group Technology Research Institute, Shijiazhuang 050023, Hebei, China
Abstract：HBIS Group Shisteel new region is a concrete practice of full implementation of the guiding spirit of "Determined to reduce, initiative to adjust and accelerate transformation" which is put forward by General Secretary Xi Jinping and the concrete practice of the transformation and upgrading of the Iron and steel industry in Hebei Province. Hesteel is committed to building the new area into a green production, intelligent production line, efficient process, high-end products of modern special steel dream factory. Based on the design concept of "green, intelligent and high efficiency", and guided by the theory of metallurgical process engineering, HBIS Group Shisteel new area uses the physical system and process interface technology of metallurgical manufacturing process, which is dynamic and orderly, cooperative and continuous, the planning and design of the new generation of EAF short-flow special steel demonstration project is a vivid portrayal of the global special steel enterprise intelligent manufacturing and the transformation and upgrading of China's steel industry from long-flow to short-flow steel. HBIS Group Shisteel new region is a collection of the world's most outstanding design elements and ideas in short-flow process innovation, full-process ultra-low emissions, intelligent manufacturing and other aspects. The project integrates more than 70 advanced short-process cutting-edge technologies and green steel manufacturing technologies, targeting 3 series of high-end products to achieve ultra-low emissions. The project covers the first large-scale double-shaft scrap preheating ultra-high-power DC ARC furnace in China and the largest section and deepest depth vertical caster of special steel bloom in the world, it has promoted the homogenization level of steel for high-end equipment manufacturing in our country and the step of domestic production substitution. The new zone has led to the brand appreciation of the special steel industry in Tianjin, Hebei and Hebei. It represents the development direction of a new generation of green, intelligent and efficient electric furnace short-flow steel mills in the steel industry under the dual-carbon target, it also contributes to the development of electric furnace short process in China's iron and steel industry.
王新东, 黄永建, 彭绍峰, 鱼洋洋, 李双江. “绿色、智能、高效”的新一代电炉短流程特钢厂——河钢石钢新区[J]. 钢铁, 2022, 57(9): 1-10.
WANG Xin-dong, HUANG Yong-jian, PENG Shao-feng, YU Yang-yang, LI Shuang-jiang. A new generation of electric furnace short-flow special steel plant HBIS Group Shisteel New Region designed with concept of "green, intelligent and efficient"[J]. Iron and Steel, 2022, 57(9): 1-10.
[1] 殷瑞钰. 冶金流程集成理论和方法[M]. 北京:冶金工业出版社,2013.(YIN Rui-yu. Theory and Method of Metallurgical Process Integration[M]. Beijing:Metallurgical Industry Press,2013.) [2] 殷瑞钰,张福明,张寿荣,等. 钢铁冶金工程知识研究与展望[J]. 工程研究,2019(5):438.(YIN Rui-yu,ZHANG Fu-ming,ZHANG Shou-rong,et al. Research on iron and steel metallurgical engineering knowledge[J]. Journal of Engineering Studies,2019(5):438.) [3] 王国栋. 钢铁全流程和一体化工艺技术创新方向的探讨[J]. 钢铁研究学报,2018,30(1):1.(WANG Guo-dong. Discussion on innovative direction of entire process and integrated process technology of steel[J]. Journal of Iron and Steel Research,2018,30(1):1.) [4] 刘丹. 供给侧结构性改革背景下河北省钢铁“去产能”问题研究[D]. 石家庄:河北师范大学,2020.(LIU Dan.Research on the “De-capacity” of Iron and Steel in Hebei Province under the Background of Supply-Side Structural Reform[D]. Shijiazhuang:Hebei Normal University,2020.) [5] 王新东. 以高质量发展理念实施河钢产业升级产能转移项目[J]. 河北冶金,2019(1):1.(WANG Xin-dong. Implementing the industrial upgrading and capacity transfer project of HBIS with the concept of high quality development[J]. Hebei Metallurgy,2019(1):1.) [6] 王新东. 以“绿色化、智能化、品牌化”为目标规划设计河钢唐钢新区[J].钢铁,2021,56(2):12.(WANG Xin-dong. Planning and design of HBIS Group Tangsteel new district with goal of "Green, Intelligent and Brand"[J]. Iron and Steel,2021,56(2):12. [7] 王新东,李建新,刘宏强,等. 河钢创新技术的研发与实践[J]. 河北冶金,2020(2):1.(WANG Xin-dong,LI Jian-xin,LIU Hong-qiang,et al. Research and practice of innovative technology in HBIS[J]. Hebei Metallurgy,2020(2):1.) [8] 李建新,王新东,李双江. 河钢炼钢技术进步与展望[J]. 炼钢,2019(4):1.(LI Jian-xin,WANG Xin-dong,LI Shuang-jiang. Progress and prospects of steelmaking technology in Hesteel[J]. Steelmaking,2019(4):1.) [9] 王新东,杨晓江,张倩. 河钢唐钢新区品牌化工厂的设计与建设[J].河北冶金,2021(9):1.(WANG Xin-dong,YANG Xiao-jiang, ZHANG Qian. Design and construction of brand chemical plant in Tangsteel new area of HBIS[J]. Hebei Metallurgy,2021(9):1.) [10] 杨利彬.“十三五”中国炼钢关键技术进步及思考[J].钢铁,2022,57(8):1.(YANG Li-bin. China steelmaking technology progress in the 13th five-year plan and prospection[J]. Iron and Steel,2022,57(8):1) [11] 姜周华,姚聪林,朱红春,等. 电弧炉炼钢技术的发展趋势[J].钢铁,2020,55(7):1.(JIANG Zhou-hua, YAO Cong-lin, ZHU Hong-chun, et al. Technology development trend in electric arc furnace steelmaking[J]. Iron and Steel, 2020,55(7):1.) [12] 刘浏, 兰德年, 萧忠敏. 中国炼钢技术的发展、创新与展望[J]. 炼钢, 2007, 23(2): 1.(LIU Liu,LAN De-nian,XIAO Zhong-min.Development, innovation and prospect of steelmaking technology in China[J]. Steelmaking, 2007, 23(2):1.) [13] 周天时.我国电炉短流程炼钢发展趋势浅析[J].中国钢铁业,2020(8):55.(ZHOU Tian-shi. Analysis on the development trend of electric furnace short process steelmaking in China[J]. China Steel,2020(8):55.) [14] 谢世殊,郭朝晖,刘献东.工业4.0在钢铁工业中的发展路径[J].宝钢技术,2015(6):1.(XIE Shi-shu, GUO Zhao-hui, LIU Xian-dong. Development routes of Industry 4.0 in iron and steel industry[J]. Baosteel Technology,2015(6):1.) [15] 郭朝晖.钢铁行业与工业4.0[J].冶金自动化,2015,39(4):7.(GUO Zhao-hui. Iron and steel industry and Industry 4.0[J]. Metallurgical Industry Automation, 2015,39(4):7.) [16] 龚奂彰,黄秀玉.钢铁行业碳减排技术应用与展望[J].中国冶金,2021,31(9):53.(GONG Huan-zhang, HUANG Xiu-yu. Application and prospect of carbon emission reduction technology in iron and steel industry[J]. China Metallurgy,2021,31(9):53.) [17] 潘涛,姜周华,朱红春,等.电弧炉废钢预热技术的发展现状[J].材料与冶金学报,2020,19(1):6.(PAN Tao,JIANG Zhou-hua,ZHU Hong-chun, et al. The development status of scrap preheating technology for electric arc furnace[J]. Journal of Materials and Metallurgy, 2020,19(1):6.) [18] 石秋强,刘祎.电弧炉炼钢节能技术的探讨[J].工业加热,2022,51(3):26.(SHI Qiu-qiang, LIU Yi. Discussion on energy saving technologies of EAF steelmaking[J]. Industrial Heating, 2022,51(3):26) [19] 王新江.中国电炉炼钢的技术进步[J].钢铁,2019,54(8):1.(WANG Xin-jiang. Technological progress of EAF steelmaking in China[J].Iron and Steel,2019,54(8):1.) [20] 李长新,杨恒,孟庆余,等.LF精炼智能控制技术分析和展望[J].山东冶金,2020,42(1):54.(LI Chang-xin, YANG Heng, MENG Qing-yu, et al. Development analysis and prospect of LF refining intelligent control technolog[J].Shandong Metallurgy,2020,42(1):54.) [21] 王新华.中国钢铁工业转型发展时期炼钢科技进步的展望[J].炼钢,2019,35(1):1.(WANG Xin-hua. Outlook on progress of steelmaking technology in transition period of Chinese steel industry[J]. Steelmaking, 2019,35(1):1.) [22] 刘志远,丁宁,王重君,等.电磁搅拌智能控制系统在连铸中的应用与实践[J].连铸,2021(4):59.(LIU Zhi-yuan, DING Ning, WANG Chong-jun, et al. Application and practice of intelligent electromagnetic stirring control system in continuous casting process[J].Continuous Casting,2021(4):59.) [23] 杨春政.高效低成本洁净钢生产实践探索[J].钢铁,2021,56(8):20.(YANG Chun-zheng.Practice and exploration of clean steel production with high efficiency and low cost[J].Iron and Steel,2021,56(8):20.) [24] 刘勇,刘富贵,付芹,等.提高连铸坯热送热装率技术研究及应用[J].金属材料与冶金工程,2021,49(6):38.(LIU Yong, LIU Fu-gui, FU Qin, et al. Research and application of technology to improve hot-transporting and hot-charging rate of continuous casting slabs[J].Metal Materials and Metallurgy Engineering,2021,49(6):38.) [25] 邹玉贤.钢铁智慧制造实践与思考[J].宝钢技术,2022(1):1.(ZOU Yu-xian. Practice and thinking of steel smart manufacturing[J]. Baosteel Technology, 2022(1):1.) [26] 袁晴棠,殷瑞钰,曹湘洪,等. 面向2035的流程制造业智能化目标、特征和路径战略研究[J]. 中国工程科学,2020(3):148.(YUAN Qing-tang,YIN Rui-yu,CAO Xiang-hong,et al. Strategic research on the goals,characteristics,and paths of intelligentization of process manufacturing industry for 2035[J]. Strategic Study of CAE,2020(3):148.) [27] 殷瑞钰. 关于智能化钢厂的讨论——从物理系统一侧出发讨论钢厂智能化[J]. 钢铁,2017,52(6):1.(YIN Rui-yu. A discussion on "smart" steel plant—View from physical system side[J]. Iron and Steel,2017,52(6):1.) [28] 殷瑞钰. “流”、流程网络与耗散结构——关于流程制造型制造流程物理系统的认识[J]. 中国科学:技术科学,2018(2):136.(YIN Rui-yu. "Flow", flow network and dissipative structure—Understanding of the physical system of manufacturing process of process manufacturing type(in Chinese)[J]. Scientia Sinica(Technologica),2018(2):136.) [29] 曹华军,李洪丞,曾丹. 绿色制造研究现状及未来发展策略[J]. 中国机械工程,2020(2):135.(CAO Hua-jun,LI Hong-cheng,ZENG Dan. The state-of-art and future development strategies of green manufacturing[J]. China Mechanical Engineering,2020(2):135.) [30] 上官方钦,刘正东,殷瑞钰.钢铁行业“碳达峰”“碳中和”实施路径研究[J].中国冶金,2021,31(9):15.(SHANGGUAN Fang-qin, LIU Zheng-dong, YIN Rui-yu.Study on implementation path of "carbon peak" and "carbon neutrality" in steel industry in China[J].China Metallurgy, 2021,31(9):15.) [31] 李峰,储满生,唐珏,等.非高炉炼铁现状及中国钢铁工艺发展方向[J].河北冶金,2019(10):8.(LI Feng, CHU Man-sheng, TANG Jue, et al. Current situation of non-blast furnace ironmaking and development direction of china iron and steel production process[J].Hebei Metallurgy, 2019(10):8.)
2022, Vol. 57 
