Abstract:Greening is a goal that needs to be prioritized among many goals such as meeting demand,low consumption,and low cost in steel manufacturing. Steel intelligent manufacturing is an important means to achieve these goals. The perspective changing from the metallurgical unit to the entire manufacturing process system considering material flow,energy flow and information flow is a cognitive revolution for steel manufacturing process system. The theory of complexity science,cognitive science and metallurgical process engineering have been applied to analyze the nature of the steel manufacturing system from the perspective of flow and the key function of intelligence in steel manufacturing,and obtain some understanding of the steel intelligent manufacturing. The steel manufacturing system is an engineering dissipative structure formed by material flow,energy flow,information flow and flow control resources on the flow area in the system. At different spatial and temporal scales,the system exhibits continuous flow or discrete/continuous mixed flow characteristics. The system can be regarded as a multi-layer cyber-physical system,in which each layer can have multiple cyber-physical subsystems. There are material,energy and information interactions between subsystems on the same level,and there are information interactions between system and subsystems. The essence of the system is the material flow movement process guided and controlled by the information flow as well as driven by the energy flow under the attraction of the value goal. The orderly flow of information is critical to the achievement of manufacturing goals. In steel intelligent manufacturing,it is a key issue to realize efficiently and low-costly the order of information flow through the order of information processing. The information system in steel intelligent manufacturing should adopt a four-level structure of perception layer,memory layer,thinking layer and action layer,and the strategy of "disposable after use" should be adopted for data at the perception layer. The flexibility index can be used to describe the flexibility or the rhythm uniformity of a single material flow. Computational experiments show that the greater the flexibility index,the shorter the residence time of the flow.
高小强. 流视角下对钢铁智能制造的几点思考[J]. 钢铁, 2023, 58(11): 108-119.
GAO Xiaoqiang. Some thoughts on steel intelligent manufacturing from perspective of flow[J]. Iron and Steel, 2023, 58(11): 108-119.
[1] 殷瑞钰. 冶金工序功能的演进和钢厂结构的优化[J]. 金属学报,1993,29(7):B289. (YIN R Y. The evolution of the metallurgical processes function and the optimization of the steel structure[J]. Acta Metallurgica Sinica,1993,29(7):B289.) [2] 殷瑞钰. 钢厂模式的实质和工程逻辑:关于钢铁制造流程的工程科学问题[J]. 钢铁,1995,30(6):1.(YIN R Y. Nature of steel works mode and logic of engineering:The engineering subject of iron and steel-making process[J]. Iron and Steel,1995,30(6):1.) [3] 殷瑞钰. 钢铁制造过程的多维物流控制系统[J]. 金属学报,1997,33(1):29. (YIN R Y. The Multi-dimensional mass-flow control system of steel plant process[J]. Acta Metallurgica Sinica,1997,33(1):29.) [4] 殷瑞钰. 冶金流程工程学[M]. 北京:冶金工业出版社,2004.(YIN R Y. Metallurgical Process Engineering[M]. Beijing:Metallurgical Industry Press,2004.) [5] 殷瑞钰. 钢铁制造流程的本质、功能与钢厂未来发展模式[J]. 中国科学(E辑:技术科学),2008,38(9):1365. (YIN R Y. Nature and functions of steel manufacturing process and future development mode for steel works[J]. Science in China(E:Technological Sciences),2008,38(9):1365.) [6] 殷瑞钰. 过程工程与制造流程[J]. 钢铁,2014,49(7):15. (YIN R Y. Process engineering and manufacturing process[J]. Iron and Steel,2014,49(7):15.) [7] 殷瑞钰. 关于智能化钢厂的讨论:从物理系统一侧出发讨论钢厂智能化[J]. 钢铁,2017,52(6):1. (YIN R Y. A discussion on "smart" steel plan:View from physical system side [J]. Iron and Steel,2017,52(6):1.) [8] 蔡九菊,王建军,徐杰. 钢铁企业物流能流分析及对能耗的影响[C]//全国能源与热工学术年会论文集. 昆明:中国金属学会能源与热工分会,2004:70. (CAI J J,WANG J J,XU J. Analysis of material flow and energy flow in steel enterprises and its impact on energy consumption[C]//The Proceedings of Energy and Thermal Engineering. Kunming:Institute of Energy and Thermal Engineering. Kunming:The Chinese Society for Metals, 2004:70.) [9] 蔡九菊,王建军,陆钟武,等. 钢铁企业物质流与能量流及其相互关系[J]. 东北大学学报(自然科学版),2006,27(9):979. (CAI J J,WANG J J,LU Z W,et al. Material flow and energy flow in iron and steel industry and correlation between them[J]. Journal of Northeastern University(Natural Science),2006,27(9):979.) [10] 殷瑞钰. 论钢厂制造过程中能量流行为和能量流网络的构建[J]. 钢铁,2010,45(4):1. (YIN R Y. Comment on behavior of energy flow and construction of energy flow network for steel manufacturing process[J]. Iron and Steel,2010,45(4):1.) [11] 汪淑奇,黄素逸. 物质流、能量流与信息流协同的探讨及应用[J]. 华中科技大学学报(自然科学版),2002,30(11):71. (WANG S Q,HUANG S Y. Approach to the synergy among material flow energy flow and information flow[J]. Journal of Huazhong University of Science and Technology(Nature Science),2002,30(11):71.) [12] 龙妍,黄素逸,张洪伟. 物质流、能量流与信息流协同的初探[J]. 化工学报,2006,57(9):2135. (LONG Y,HUANG S Y,ZHANG H W. Approach to synergy among material flow,energy flow and information flow[J]. Journal of Chemical Industry and Engineering,2006,57(9):2135.) [13] 龙妍. 基于物质流、能量流与信息流协同的大系统研究[D]. 武汉:华中科技大学,2009. (LONG Y. Study on the Large-Scale Systems Based on the Synergy Among Material Flow,Energy Flow and Information Flow[D]. Wuhan:Huazhong University of Science and Technology,2009.) [14] 孟令钊. 基于物质流-能量流-信息流协同理论的能源管理体系研究[D]. 武汉:华中科技大学,2015. (MENG L Z. Research on Energy Management System Based on the Theory Synergetic of Three Flows[D]. Wuhan:Huazhong University of Science and Technology, 2015.) [15] 王兴辉. 基于物质流、能量流、信息流协同理论与系统动力学的宜城市可持续发展评估研究[D]. 武汉:华中科技大学,2017. (WANG X H. The Assessment of Yicheng′s Sustainability Based on the Material Flow,Energy Flow,Information Flow and System Dynamics[D]. Wuhan:Huazhong University of Science and Technology,2017.) [16] 郑忠,黄世鹏,李曼琛,等. 钢铁制造流程的物质流和能量流协同优化[J]. 钢铁研究学报,2016,28(4):1. (ZHENG Z,HUANG S P,LI M C,et al. Synergetic optimization between material flow and energy flow in steel manufacturing process[J]. Journal of Iron and Steel Research,2016,28(4):1.) [17] 胡正彪,贺东风. 钢铁制造流程物质流与能量流协同优化研究进展[J]. 钢铁,2021,56(8):61. (HU Z B,HE D F. Research progress of collaborative optimization for material flow and energy flow in steel manufacturing process[J]. Iron and Steel,2021,56(8):61.) [18] 徐化岩. 钢铁流程物质流、能量流的信息表征及应用研究[D]. 北京:钢铁研究总院,2019. (XU H Y. Information Representation and Application of Mass Flow and Energy Flow of Iron and Steel Production Process[D]. Beijing:Central Iron and Steel Research Institute,2019.) [19] 连小圆,郑忠,王永周,等. 钢铁制造流程动态运行要素的认识与实践[J]. 钢铁,2021,56(8):61. (LIAN X Y,ZHENG Z,WANG Y Z,et al. Understanding and practice of dynamic operation elements in steel manufacturing process[J]. Iron and Steel,2021,56(8):53.) [20] 刘文仲. 中国钢铁工业智能制造现状及思考[J]. 中国冶金,2020,30(6):1. (LIU W Z. Current situation and thinking of intelligent manufacturing in China′s iron and steel industry[J]. China Metallurgy,2020,30(6):1.) [21] 姚林,王军生. 钢铁流程工业智能制造的目标与实现[J]. 中国冶金,2020,30(7):1. (YAO L,WANG J S. Goal and realization of smart manufacturing in steel industry[J]. China Metallurgy,2020,30(7):1.) [22] 陈小武. 基于知识组元的钢铁生产多扰动优化调度知识挖掘及其系统研究[D]. 武汉:武汉科技大学,2022.(CHEN X W. Research on Knowledge Meta of Multi-Disturbance Optimal Scheduling Knowledge Mining and Its System for Steel Production[D]. Wuhan:Wuhan University of Science and Technology,2022.) [23] XU Z J,ZHENG Z,GAO X Q. Operation optimization of the steel manufacturing process:A brief review[J]. International Journal of Minerals,Metallurgy and Materials,2021,28(8):1274. [24] 王晶,郑亚楠. 考虑机器故障的炼钢连铸重调度模型与算法设计[J]. 冶金自动化,2015,39(2):28. (WANG J,ZHENG Y N. Design of rescheduling model and algorithm for steelmaking and continuous casting with machine error[J]. Metallurgical Industry Automation,2015,39(2):28.) [25] 侯东亮,李铁克. 考虑新任务插入的炼钢-连铸重调度模型与算法[J]. 工业工程,2012,15(5):33. (HOU D L,LI T K. Rescheduling model and algorithm for steelmaking and continuous casting with new tasks arrival[J]. Industrial Engineering Journal,2012,15(5):33.) [26] 白云航. 炼钢铁水预处理生产系统柔性和稳定性表征方法[D]. 重庆:重庆大学,2023. (BAI Y H. Characterization Method of Flexibility and Stability of Molten Iron Pretreatment Production System in Steelmaking[D]. Chongqing:Chongqing University,2023.) [27] ROWLEY J. The wisdom hierarchy:Representations of the DIKW hierarchy[J]. Journal of Information and Communication Science,2007,33(2):163. [28] ROWLEY J,HARTLEY R. Organizing knowledge:An introduction to managing access to information[M]. Hampshire:Ashgate Publishing Ltd.,2006. [29] ZINS C. Conceptual approaches for defining data,information,and knowledge[J]. Journal of the American Society for Information Science and Technology,2007,58(4):479. [30] LEGG S,HUTTER M. A collection of definitions of intelligence[R/OL]. Ithaca:arXiv,2007(2007-06-25)[2023-04-07]. https://arxiv.org/pdf/0706.3639.pdf.