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Production practice and development trend of iron ore sinter with ultra-high basicity |
LIU Zheng-jian1, LI Si-da1, ZHANG Jian-liang1,3, WANG Yao-zu2, WANG Gui-lin1, NIU Le-le1 |
1. School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China; 2. Institute of Artificial Intelligence, University of Science and Technology Beijing, Beijing 100083, China; 3. School of Chemical Engineering, The University of Queensland, St Lucia 4072, Australia |
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Abstract In order to meet the national call for carbon peak carbon neutralization, iron and steel enterprises have higher and higher requirements for energy saving and emission reduction in production. Due to the huge solid waste emissions in the production process, sintering process is often faced with problems such as insufficient sintering capacity caused by production limit. The world production practice shows that high proportion pellet smelting in blast furnace has the advantages of low fuel ratio and less slag amount. At the same time, it has brought development prospects due to the excellent pellet performance and more environmental-friendly production process. In order to cooperate with the application of a high proportion of pellet charge structure and avoid problems such as insufficient sinter production capacity due to limited production because of environmental protection, many domestic steel companieshave launched ultra-high basicity sinter production explores. Firstly, this article studies the relationship between mineralization mechanism and quality of ultra-high basicity sinter from two aspects of sintering process and mineral composition change, and finds that the basicity of sinter is in the range of 2.10-2.80. With the increase of basicity, the main mineral bonding phase gradually changes to calcium ferrite bonding phase, and the mineral composition gradually becomes stable.When the basicity exceeds 2.80, the vitreous and cracks in the bond phase gradually increase, which seriously affects the quality of sinter. Then this article summarizes the production profile and technical and economic indicators of ultra-high basicity sinter in typical domestic steel enterprises. The sintering process and mineralization mechanism of ultra-high basicity sintered ore were clarified based on the practice and the principles of mineralogy. Finally, the problems in the production of ultra-high basicity sinter in iron and steel enterprises are summarized. Based on sintering process, mineralization mechanism and previous practical experience, the causes of the problems are discussed, and corresponding solutions are proposed.
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Received: 15 January 2021
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