φ100~φ150 mm圆材二辊矫直机矫直曲率分析

刘志亮, 贾 锋, 杨士博

钢铁 ›› 2015, Vol. 50 ›› Issue (3) : 96-101.

欢迎访问《钢铁》官方网站!今天是 2025年7月29日 星期二
钢铁 ›› 2015, Vol. 50 ›› Issue (3) : 96-101. DOI: 10.13228/j.boyuan.issn0449-749x.20140477
装备技术

φ100~φ150 mm圆材二辊矫直机矫直曲率分析

  • 刘志亮, 贾 锋, 杨士博
作者信息 +

Analysis of straightening curvature for φ100~φ150mm bars two-roller straightener

  • 刘志亮, 贾 锋, 杨士博
Author information +
文章历史 +

摘要

矫直辊曲率作为二辊矫直机辊型设计的核心参数,对矫直机矫直质量起着决定性作用。为了提高矫直精度,应用弹塑性理论深入分析了二辊矫直机制,在考虑金属强化的情况下建立了圆材弹塑性弯曲模型,对矫直辊曲率进行了设计,并且给出了曲率过渡段,设计出了适合矫直[?]100~[?]150 mm圆材的二辊矫直辊辊型。利用有限元软件Marc建立三维有限元模型,对矫直过程进行模拟仿真,分析了圆材的矫直效果,为实际生产提供了理论支持。

Abstract

The straightening curvature as the main straightening parameter in the design of the roller shape of two-roller straightener, decides the quality of straightening. So as to improve straightening precision, the mechanism of two-roller straightener was analysed deeply based on the elastic-plastic theory, which was developed considering the strengthening of material for the bar. After choosing the curvature based on theory of straightening, the shape of straightening roller suiting for φ100~φ150mm bars was designed by increasing the transition section. Then the finite element model of two-roller straightener was established based on the finite element software—Marc, straightening quality was analysed about the working process of two-roller straightener after the simulation, providing theoretical basis for the actual production.

关键词

二辊矫直机 / 大直径圆材 / 辊型 / 有限元

图表

引用本文

导出引用
刘志亮. φ100~φ150 mm圆材二辊矫直机矫直曲率分析[J]. 钢铁, 2015, 50(3): 96-101 https://doi.org/10.13228/j.boyuan.issn0449-749x.20140477
LIU Zhi-Liang. Analysis of straightening curvature for φ100~φ150mm bars two-roller straightener[J]. Iron and Steel, 2015, 50(3): 96-101 https://doi.org/10.13228/j.boyuan.issn0449-749x.20140477
中图分类号: TG333.3   

参考文献

[1] 崔甫.矫直原理与矫直机械(第二版)[M].北京:冶金工业出版社,2007:109.
[2] 王云,刘才,马立东,等.二辊矫直机凹辊辊形设计[J].钢铁,2013,48(4):45.
[3] Wang Yun, Liu Cai.Numerical Simulation and Application for Process Parameters of Two-roll Straightening[J].ICIC Express Letters, 2012,11:2781.
[4] 敖列伟,吴伯杰,王志诚.二辊矫直原理及精度分析[J].重型机械,1997, (6):41.
[5] 吴伯杰,熬列伟,王志诚.二辊矫直机等曲率辊子参数优化设计研究[J].冶金设备,2000,(3):36.
[6] 刘勇.管棒材矫直机矫直辊辊形及其工艺参数研究[D].东北大学机械电子工程学科硕士论文,2010:38.
[7] 崔甫.矫直技术与理论的新探索[M].北京:冶金工业出版社,2010:5.
[8] 陈火红,杨剑,薛小香,等.新编Marc有限元实例教程[M].北京:机械工业出版社,2007:38.
[9] 刘志亮.二辊矫直机辊型及变形机理研究[D].秦皇岛:燕山大学机械设计及理论学科博士论文,2008:118.

基金

河北省科技支撑计划项目

10

Accesses

0

Citation

Detail

段落导航
相关文章

/