为了提高冷却系统对工作辊温度的控制能力,建立工作辊与冷却液间三维流热耦合模型,研究冷却结构参数及其安装尺寸对工作辊冷却效果的影响。分析喷嘴倾斜角度、喷嘴间距以及冷却液的喷射角度对冷却效果的影响。结果表明:单个喷嘴射流区域内,离中间冲击区域越远对流换热系数衰减的越快,中间区域的平均对流换热系数约为边部的4倍;在适当减小喷嘴间距的基础上,调整喷嘴的倾斜角度,可以使工作辊冷却更均匀,且冷却效率更高。经某厂二辊可逆热轧机验证,可知改进后的冷却结构对板带中心凸度的控制能力增大约0.05 mm,且横向板厚分布的均匀性也有明显的改善。
Abstract
In order to improve the control ability of cooling system on the temperature of work-roll, a 3-Dimensional flow-thermal coupling model was built for the purpose of analyzing the effect of cooling structure parameters and the installation dimension on the cooling of work-roll. The results showed the further distance to the central impacting area in injection stream area of single nozzle, the faster of attenuation for convective hear transfer coefficient, i.e. the average convective hear transfer coefficient in central area is 4 times larger than the value in areas at both sides. So, the adjustment of inclined angle of nozzle based on proper reduced nozzle interval may get more evenness in cooling work-roll with higher cooling efficiency. Moreover, a large number of statistic on site show the transverse thickness distribution of hot rolling plate is more uniform and the control capability on crown of plate is increased about 0.05mm, by contrast between the cooling structure in hot rolling of plate before and after the improvement.
关键词
工作辊 /
冷却结构 /
热轧 /
温度 /
喷嘴
{{custom_keyword}} /
中图分类号:
TG333.7
{{custom_clc.code}}
({{custom_clc.text}})
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
参考文献
[1] Hao Liang, Di Hong-shuang, Gong Dian-yao. Study on Model of Thermal Crown of Single-Stand Irreversible Foil Mill[J]. Applied Mechanics and Materials, 2011, 117: 303-309.
[2] Guo Zhongfeng, Li Changsheng, Xu Jianzhong. Analysis of Temperature Field and Thermal Crown of Roll During Hot Rolling by Simplified Fem[J]. Journal of Iron and Steel Research, International, 2006, 13(6): 27-30.
[3] Saboonchi A, Abbaspour M. Changing the geometry of water spray on milling work roll and its effect on work roll temperature[J]. Journal of Materials Processing Technology, 2004, 148(1): 35-49.
[4] Serajzadeh S, Mucciardi F. Modelling the work-roll temperature variation at unsteady condition [J].Modelling and Simulation in Materials Science and Engineering, 2003, 11(2): 179-194.
[5] Park C M, Kim W S, Park G J. Thermal analysis of the roll in the strip casting process[J]. Mechanics Research Communications, 2003, 30(4): 297-310.
[6] Wei Guang, Dong Ximan, Wang Jinmin. Study on the coefficient of convective heat transfer of the plate at high temperature during water wall cooling[J].Iron and steel,1994, 29(1): 22-25.
[7]汪贺模,蔡庆伍,余伟等.水流量对热轧钢板层流冷却过程对流换热系数的影响[J].北京科技大学学报,2012,34(12):1421-1425.
[8] 尹凤福,李谋渭,朱启建等.铝带箔轧机中对流换热特性影响因素的数值模拟[J].冶金设备,2002,(5):6-7.
[9]山天涯,黄芸,安琦.轧辊冷却用扇形喷嘴的射流性能[J].华东理工大学学报(自然科学版),2012,38(2):259-264.
[10]Lefebvre A H. Atomization and Spray [M].New York: Hemisphere Publishing Corporation, 1989: 30-31.
[11] 翟庆良.工程紊(湍)流力学[M].沈阳: 东北大学出版社, 2009.
{{custom_fnGroup.title_cn}}
脚注
{{custom_fn.content}}
基金
2012年内蒙古自治区战略性新兴产业专项资金项目
{{custom_fund}}