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热轧加热炉气氛控制应用实践

Application Practice of Atmosphere Control for Reheating Furnace in Hot Strip Mill

  • 摘要: 针对板坯在轧钢加热炉中产生氧化铁皮的问题,提出了一种兼顾燃料燃烧和板坯加热过程的加热炉炉内气氛控制策略。通过将均热段采用较小的空气过剩系数设为弱还原气氛、加热段采用较大的空气过剩系数设为氧化性气氛,结合“烟气氧含量反馈+煤气热值前馈”的空燃比控制方式,可有效抑制高温钢坯的氧化铁皮生成。基于该控制策略建立了加热炉气氛控制系统,在保证加热炉清渣周期为7个月的条件下,钢坯平均氧化烧损率从1.41%下降到1.02%,该系统为同类加热炉气氛调整提供了参考。

     

    Abstract: A furnace atmosphere control strategy that took into account both fuel combustion and the heating process of the slab in the hot rolling reheating furnace was proposed to address the issue of oxide scale formation on the slab. By setting a weakly reducing atmosphere with a smaller air excess coefficient in the soaking zone and an oxidizing atmosphere with a larger air excess coefficient in the heating zone, and combining the “flue gas oxygen content feedback + gas calorific value feedforward”air-fuel ratio control method, the formation of oxide scale on high-temperature slabs could be effectively suppressed. Based on this control strategy, an atmosphere control system for the reheating furnace was established. Under the condition of ensuring a slag removal cycle of 7 months for the reheating furnace, the average oxidation burning loss rate of the steel billet decreased from 1.41% to 1.02%. This system provided a reference for the atmosphere adjustment of similar reheating furnaces.

     

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