基于深度学习的球团矿生产过程中粒度识别监测模型
Recognition and detection model of particle size in pellet production process based on deep learning
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摘要: 在中国全力推进绿色低碳冶金的大背景下,钢铁工业正面临转型挑战与绿色发展要求,这迫切需要对高炉炉料结构进行深度调整与优化,以实现节能降碳与污染减排的双重目标。在现代冶金生产中,球团矿对比烧结矿,其自身生产的节能减排更优,对球团矿质量和数量的准确检测至关重要。在钢铁制造企业中,操作人员依赖筛分检测等经验手段来评估球团矿的粒径状态,测量时间长、准确率低。采用全自动化的监测与测量系统对球团矿粒径进行优化管理显得尤为迫切和重要。提出YOLOv5+U-Net结合的算法,与Deeplabv3+以及FCN神经网络模型进行对比试验,得出3种算法各自的优点和局限性。Deeplabv3+算法采用无卷积内核和基于无卷积的空间金字塔池(ASPP)架构,较大和较小采样率的空洞卷积可以捕捉球团整体和细节部分。FCN算法对图像中的噪声、变形和环境光变化等具有一定的鲁棒性,通过学习到的特征来克服干扰因素,准确地进行分割。YOLO算法经过多年的迭代和发展,将目标检测转化为回归问题并且引入归一化,检测精度进一步提高。验证了YOLOv5+U-Net神经网络模型在计算机深度学习、图像处理技术对球团粒径进行检测识别的方案。在检测生球粒径试验中,准确率达到97 %以上,召回率达到66.8 %。基于本文所提出的球团检测方法在工业自动化和质量控制等领域具有广阔的应用空间,为球团检测技术的发展提供了新的思路和方法。Abstract: Under the background of China's full efforts to promote green and low-carbon metallurgy, the steel industry is facing transformation challenges and green development requirements. This urgently requires in-depth adjustment and optimization of the blast furnace burden structure to achieve the dual goals of energy conservation, carbon reduction, and pollution emission reduction. In modern metallurgical production, compared with sinter, pellet has better energy conservation and emission reduction in its own production. Accurate detection of the quality and quantity of pellets is crucial. In steel manufacturing enterprises, operators rely on empirical means such as screening detection to evaluate the particle size state of pellets, which has a long measurement time and low accuracy. It is particularly urgent and important to adopt a fully automated monitoring and measurement system for optimized management of pellet particle size. An algorithm combining YOLOv5+U-Net is proposed. By comparing with the neural network models of Deeplabv3+ and FCN, the advantages and limitations of each of the three algorithms are obtained. The Deeplabv3+ algorithm adopts a convolution-free kernel and a convolution-free-based spatial pyramid pooling (ASPP) architecture. The dilated convolutions with larger and smaller sampling rates can capture the whole and detailed parts of pellets. The FCN algorithm has certain robustness to noise, deformation, and changes in ambient light in images. It overcomes interference factors through learned features and accurately performs segmentation. After years of iteration and development, the YOLO algorithm transforms object detection into a regression problem and introduces normalization, further improving the detection accuracy. A neural network model based on the YOLOv5+U-Net algorithm is adopted by this paper and its use of computer deep learning and image processing technology to detect and identify pellet particle sizes is verified. In the test of detecting the particle size of green pellets, the accuracy rate reaches more than 97% and the recall rate reaches 66.8%. The pellet detection method proposed in this paper has broad application space in fields such as industrial automation and quality control, providing new ideas and methods for the development of pellet detection technology.
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