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极限摩托车发动机“钛铝气门”的技术突破

Technical breakthrough of “TiAl valves” in extreme motorcycle engines

  • 摘要: 2026年世界超级摩托车锦标赛(以下简称“WSBK”)葡萄牙站,张雪机车厂队夺得中量级组别冠军,实现中国摩托车制造商在该顶级赛事的历史性突破.其核心动力部件——发动机气门,采用了由广东季华实验室自主研发的钛铝合金(TiAl)材料,并依托孵化企业广东季华钧泰新材料有限公司实现产业化,实现了首例国产自主知识产权TiAl合金气门部件的工程应用.本文从材料创新(轻质高强TiAl合金)、工艺突破(超细杆径热挤压成型)及性能优势(极限转速提升、整车加速与轻量化)三个维度,分析技术内涵,并揭示以季华实验室及其孵化企业为代表的国产材料企业支撑力量.研究表明,与传统钢质气门相比,钛铝合金(TiAl)气门可使发动机极限转速提升1 000 r/min以上,助力整车实现零百加速2.81 s、干重168 kg、800℃高温稳定输出等指标,标志着中国在高端发动机核心零部件领域达到国际先进水平.

     

    Abstract: At the Portuguese round of the 2026 World Superbike Championship(WSBK), the Zhang Xue Motorcycle factory team won the middleweight class championship, achieving a historic breakthrough for a Chinese motorcycle manufacturer in this top-level event. The engine valve, as a core power component, is made of a titanium-aluminum(TiAl) alloy independently developed by Jihua Laboratory in Guangdong, with industrialization realized through its incubated enterprise, Guangdong Jihua Juntai New Materials Co., Ltd. This paper analyzes the technical innovations from three perspectives: material innovation(lightweight, high-strength TiAl alloy), process breakthrough(hot extrusion forming of ultra-thin valve stems), and performance advantages(increased rev limit, improved acceleration, and lightweighting of the motorcycle). It also reveals the supporting role of domestic materials enterprises, represented by Jihua Laboratory and its incubated company. Research shows that, compared with the traditional steel-valves, the TiAl alloy valve can increase the engine's rev limit by over 1 000 r/min, enabling the motorcycle to achieve 0~100 km/h acceleration in 2.81 s, a dry weight of 168 kg, and stable power output at 800 ℃. This marks an internationally advanced level for China in the field of high-end engine core components.

     

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